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4.4 Location

Locate the pump as close to the suction supply as possible. 
Use the shortest and most direct suction piping practical. Refer to 
section

4.9 Suction (inlet) piping

. Locate the pump below system 

level wherever possible. This will facilitate priming, assure a 
steady liquid flow, and provide a positive suction head. Make sure 
sufficient NPSH (Net Positive Suction Head) is provided at the 
suction end by considering the pump's location in relation to the 
entire system. Available NPSH must always equal or exceed 
required NPSH specified on the pump performance curve. 
Always allow sufficient accessibility for maintenance and 
inspection. Provide a clear space with ample head room for use 
of a hoist strong enough to lift the pump/motor assembly. 
Make sure a suitable power source is available for the pump 
motor. Electrical characteristics should match those specified on 
the motor data plate, within the limits covered in sections 

5. Installation-electrical

 and 

6. Operation

. Avoid pump exposure 

to sub-zero temperatures to prevent pump liquid from freezing. 
If freezing conditions exist during shutdown periods, see sections 

6.7 Short duration shutdown

 and 

6.8 Extended period shutdown

for specific recommendations.

4.5 Mounting of pump

Grundfos Type VLSE In-line centrifugal pumps may be mounted 
on the equipment room floor, or suspended in the piping, 
depending on the size and configuration of the pump. 
The following instructions shall apply:

4.6 Floor mounted pumps (VLSE)

Pumps mounted on equipment room floors should be 
permanently installed on a firm, concrete foundation, mounting 
pad or spring isolation base of sufficient size to dampen any 
vibration and prevent any deflection. Suitable anchor bolts shall 
be used to secure the pump assembly to the pad or floor.

4.7 Suspended pumps (VLSE)

Pumps when properly supported, may be suspended in system 
piping. Pipe supports must be used on piping immediately 
adjacent to the pump. Pipe supports must be adequately sized to 
support the weight of pump and piping, full of liquid, and shall be 
designed to eliminate transmission of noise or vibration. 
Grundfos Type VLSE In line pumps are designed to be mounted 
in horizontal pipe runs with motor positioned vertically upward.

4.8 Piping - general

Both suction and discharge piping should be independently 
supported and properly aligned so that no strain is transmitted to 
the pump when flange bolts are tightened. Make sure piping is as 
straight as possible, avoiding unnecessary bends and fittings. 
Where necessary, use 45 ° or long-sweep 90 ° pipe fittings to 
decrease friction loss. Where flanged joints are used, make sure 
that inside diameters properly match and mounting holes are 
aligned. Do not spring or force piping when making any 
connections!

4.9 Suction (inlet) piping

The sizing and installation of suction piping is particularly 
important. It must be selected and installed in a manner that 
minimizes pressure loss and permits sufficient liquid flow into the 
pump during starting and operation. Many NPSH problems can 
be traced directly to improper design of suction piping systems. 
Observe the following precautions when installing suction piping: 
Suction piping should be as direct as possible, and ideally the 
length should be at least ten times the pipe diameter. 
Short suction piping can be the same diameter as the suction 
opening. Longer piping should be one or two sizes larger 
(depending on length), reducing to the diameter of the pump 
suction opening. Use an eccentric reducer, with the eccentric side 
down (fig. 

2

) when reducing the pipe diameter to the diameter of 

suction opening.

Fig. 2

Eccentric reducer usage

At no point should suction piping be smaller in diameter than the 
pump suction opening. Avoid any high points, such as pipe loops 
(fig.

3

), that may create air pockets and throttle the system or 

produce erratic pumping.

Fig. 3

Eccentric reducer usage

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Do not use pump as a support for piping! 
Use pipe hangers or other supports at proper 
intervals to provide complete piping support near 
the pump.

T

M

 0

4

8

7

4

 2

61

2

T

M

05

 4

8

7

5

 26

12

Eccentric reducer

Taper is down

Correct

Incorrect

Air pocket

Concentric reducer

Correct

Incorrect

Air pocket

Summary of Contents for VLSE

Page 1: ...GRUNDFOS INSTRUCTIONS VLSE Vertical in line split coupled pumps with integrated VFD Installation and operating instructions...

Page 2: ...Table of contents 2 VLSE Pump Information 3 Motor information 12...

Page 3: ...8 Extended period shutdown 7 7 Maintenance 8 7 1 Motor lubrication 8 8 Disassembly 8 8 1 Preparation for disassembly 8 8 2 Seal replacement VLSE 8 8 3 Wear ring replacement 9 8 4 Reassembly of pumps...

Page 4: ...e other rights which vary from jurisdiction to jurisdiction 4 Installation mechanical Read these instructions thoroughly before installing and operating your Grundfos Type VLSE Vertical In line Centri...

Page 5: ...to support the weight of pump and piping full of liquid and shall be designed to eliminate transmission of noise or vibration Grundfos Type VLSE In line pumps are designed to be mounted in horizontal...

Page 6: ...ke packing mechanical seals require no field adjustments Observe the following precautions to avoid seal damage and obtain maximum seal life Do not exceed temperature or pressure limitations for the m...

Page 7: ...nd record voltage amperage per phase and kilowatts if a wattmeter is available 6 5 Voltage regulation The motor will operate satisfactorily under the following conditions for voltage and frequency var...

Page 8: ...ting motion as necessary to loosen bellows from shaft 7 Remove and discard seal spring and retainer 8 remove and discard seal seat from seal cap 2N and thoroughly clean the inside cavity of seal cap 9...

Page 9: ...tment to their customers continues through an extensive service organization Highly trained technicians can assist customers with initial startup troubleshooting repair and system analysis Grundfos ma...

Page 10: ...4A Case wear ring 20J Cast iron stand 4F Balance ring 21A Motor bracket 6A Pump shaft 22A Seal cap studs 8B Volute screw 23D Coupling halves 8C Pump shaft screw 24H Bushing 8E Coupling screw 34B Impe...

Page 11: ...of internal gasket failure 27 There may be a misalignment of the pump shaft 28 The shaft may chatter because it is bent 29 The pump may run rough due to improper balancing of the impeller 30 The shaft...

Page 12: ...mation 13 General description 12 13 1 Pumps without factory fitted sensor 12 13 2 Pumps with pressure sensor 12 13 3 Settings 12 14 Mechanical installation 13 14 1 Motor cooling 13 14 2 Outdoor instal...

Page 13: ...fuse sizes see section 30 1 Supply voltage on page 41 15 1 4 Additional protection If the pump is connected to an electric installation where an ground leakage circuit breaker ELCB is used as addition...

Page 14: ...power supply 15 1 9 Connections As a precaution the wires to be connected to the following connection groups must be separated from each other by reinforced insulation in their entire lengths Group 1...

Page 15: ...box Fig 10 Connection of two protective ground leads using two of the leads of a 5 core power supply cable Protective ground leads must always have a yellow green PE or yellow green blue PEN color mar...

Page 16: ...advertently pulled out of the cable entry Fig 11 Power connection Cable glands Cable glands comply with EN 50626 1 x M40 cable gland 1 x M20 cable gland 2 x M16 cable gland 2 x M16 knock out cable ent...

Page 17: ...cable with screen and wire connection Always tighten screws for frame connections whether a cable is fitted or not Make the wires in the pump terminal box as short as possible 15 4 E pump electrical...

Page 18: ...lled in accordance with Grundfos printed installation and operating instructions Splicing of the supplied cable would void any warranty 15 4 3 Connection of E pump to LiqTecp Fig 15 Connection of E pu...

Page 19: ...mperature sensor in which case the description would be constant temperature in control mode controlled 16 2 Operating mode When the operating mode is set to Normal the control mode can be set to cont...

Page 20: ...t value corresponds to 50 of the sensor measuring range see sensor nameplate 18 Setting by means of control panel Proportional pressure The pump head is reduced at decreasing water demand and increase...

Page 21: ...light fields 5 and 6 are activated indicating a desired setpoint of 43 psi 3 bar The setting range is equal to the sensor measuring range see sensor nameplate Fig 25 Setpoint set to 3 bar pressure co...

Page 22: ...19 3 4 3 19 3 9 1 19 1 4 19 2 5 19 3 4 1 2 19 3 10 19 2 6 19 3 4 2 2 19 3 11 1 19 1 4 1 19 2 7 2 19 3 5 19 3 12 19 2 8 2 19 3 6 19 3 13 1 19 2 9 1 19 3 7 19 3 14 1 19 3 7 19 3 15 1 1 This display only...

Page 23: ...ing Bus control To override bus communication disconnect the bus connection See fig 36 on page 33 19 1 2 Operating mode Set one of the following operating modes Normal duty Stop Min Max The operating...

Page 24: ...power supply since the fault occurred 30 min 19 2 Menu STATUS The displays appearing in this menu are status displays only It is not possible to change or set values The displayed values are the value...

Page 25: ...Time till replacement of motor bearings When the motor bearings have been relubricated a prescribed number of times stored in the controller the display in section 19 2 8 Time till relubrication of m...

Page 26: ...ules of thumb If the controller is too slow reacting increase Kp If the controller is hunting or unstable dampen the system by reducing Kp or increasing Ti 19 3 3 External setpoint The input for exter...

Page 27: ...ult When the input is activated a timer will be started If the input is activated for more than 5 seconds the pump will be stopped and a fault will be indicated If the input is deactivated for more th...

Page 28: ...he pump will return to continuous operation at constant pressure 2 If the flow is still lower than the low flow limit the pump will continue in start stop operation It will continue in start stop oper...

Page 29: ...or the tank size is smaller than recommended select Low If a higher flow than normal is wanted or a large tank is used set the limit to High The value Custom can be seen in R100 but it can only be se...

Page 30: ...gland into each MLE terminal box with a crescent wrench See fig 32 c Loosen the new cable gland caps and push the cable ends through the cable glands and into MLE motors d Remove the AYB connector plu...

Page 31: ...d Nothing done When the bearing monitoring function is Active the controller will give a warning indication when the motor bearings are due to be relubricated or replaced See section 19 1 3 Fault indi...

Page 32: ...3 2 19 3 7 19 1 3 19 2 3 19 3 3 19 3 8 19 1 3 1 19 2 4 19 3 4 1 2 19 3 9 1 19 2 5 19 3 4 2 2 19 3 10 19 2 6 19 3 5 19 3 11 1 19 2 7 2 19 3 6 19 3 12 19 2 8 2 19 3 7 19 3 13 1 19 3 14 1 19 3 15 1 1 Th...

Page 33: ...2 19 3 7 19 1 3 19 2 3 19 3 3 19 3 8 19 1 3 1 19 2 4 19 3 4 1 2 19 3 9 1 19 2 5 19 3 4 2 2 19 3 10 19 2 6 19 3 5 19 3 11 1 19 2 7 2 19 3 6 19 3 12 19 2 8 2 19 3 7 19 3 13 1 19 3 14 1 19 3 15 1 1 This...

Page 34: ...iPod touch 5G or iPhone 5 2 Grundfos MI 301 Separate module enabling radio or infrared communication The module can be used in conjunction with an Android or iOS based Smartphone with Bluetooth connec...

Page 35: ...nel or R100 can only set the E pump to operating mode Stop Priority of settings with bus communication Example If the E pump is operating according to a setpoint set via bus communication the control...

Page 36: ...psi and an external setpoint of 80 an 8 V analog signal to Terminal 4 if using an analog signal of 0 10 V the actual setpoint will be as follows In control mode uncontrolled the setpoint can be set ex...

Page 37: ...for further details 25 Other bus standards Grundfos offers various bus solutions with communication according to other standards Contact Grundfos for further details 26 Indicator lights and signal rel...

Page 38: ...ecause of a Fault Alarm or is running with a Warning or Relubricate indication If the pump was stopped restarting will be attempted it may be necessary to restart the pump by resetting the Fault indic...

Page 39: ...from the terminal box 3 Connect the leads as shown in fig 43 Fig 43 How to switch an E pump from normal operation to emergency operation Use the screws from the power supply terminals and the nuts fro...

Page 40: ...Grundfos company for assistance 29 5 Service parts and service kits For further information on service parts and service kits visit www grundfos com select country select WebCAPS 30 Technical data th...

Page 41: ...contact load 5 VDC 10 mA Screened cable 0 5 2 5 mm2 28 12 AWG Maximum cable length 1640 ft 500 m Bus input Grundfos bus protocol GENIbus protocol RS 485 Screened 3 core cable 28 16 AWG 0 2 1 5 mm2 Ma...

Page 42: ...for both the first and second environment 5 7 5 10 15 20 25 30 Emission The motors are category C3 corresponding to CISPR11 group 2 class A and may be installed in industrial areas second environment...

Page 43: ...aker must be of the Inverse time type The interrupting rating RMS symmetrical amperes must not be less than the values stated in table below USA hp 32 1 5 Overload protection Degree of overload protec...

Page 44: ...44...

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Page 47: ...Grundfos companies Grundfos CBS Inc 902 Koomey Road Brookshire TX 77423 USA Phone 281 994 2700 Toll Free 1 800 955 5847 Fax 1 800 945 4777 www grundfosexpresssuite com...

Page 48: ...143 0714 ECM 1139229 7KH QDPH UXQGIRV WKH UXQGIRV ORJR DQG be think innovate DUH UHJLVWHUHG WUDGHPDUNV RZQHG E UXQGIRV ROGLQJ 6 RU UXQGIRV 6 HQPDUN OO ULJKWV UHVHUYHG ZRUOGZLGH k RS ULJKW UXQGIRV ROGL...

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