Grundfos IO 113 Installation And Operating Instructions Manual Download Page 23

English (GB)

23

8. Fault finding the product

WARNING

Electric shock

Death or serious personal injury
- Before any fault finding, make sure that 

the fuses have been removed or the 
main switch has been switched off. It 
must be ensured that the power supply 
cannot be accidentally switched on.
OBS: terminals T1 and T2 are normally 
connected to 220-240 VAC. Terminal I3 
may be connected to up to 600 VAC.

Fault

Cause

Remedy

Green indicator light is off when 
the pump is running.

Conductor for contactor status 
has not been connected to 
terminals K1 and K2.

Connect the conductor.

Yellow indicator light is flashing 
at startup. 

This indicates configuration 
setting conflicts. The DIP switch 
settings are incorrect.

Reset the DIP switches.

Yellow indicator light is 
permanently on.

The connection between IO 113 
and SM 113 is interrupted, or the 
setting of DIP switches 1 and 2 
is incorrect.

Re-establish the connection or 
reconfigure DIP switches 1 
and 2.

Red indicator light is flashing. 

Motor winding or bearing 
temperature is too high, or 
missing signal from bearing 
sensor.

Check connection to SM 113.

Yellow indicator light is 
permanently on. 

The warning limit for stator 
insulation resistance is too low.

Set a higher limit using the 
potentiometer. See section 

4.1 Potentiometer

.

New oil does not show 4 mA on 
analog output 1.

The oil in the oil chamber has 
not been changed completely, or 
it was changed to another type.

Calibrate IO 113 for the new 
oil, see section 

10. Calibration

.

The water-in-oil sensor 
previously indicated water in the 
oil, but now it indicates less than 
5 % water in the oil.

The power supply to IO 113 has 
been interrupted.

Let the pump run for some 
time and check again.

Yellow indicator light is flashing.

• WIO sensor is disconnected.
• WIO sensor is defect.
• WIO sensor short circuit.
• Wrong configuration (only 

applications with SM 113).

Reconnect the sensor or 
replace the sensor.
For SM 113, choose the 
correct setting of the DIP 
switches.

SM 113 cannot detect the 
sensor. Only applicable to non-
Ex applications with DIP switch 
10 in the OFF position.

Fault in signal from sensor.

Re-establish the signal, e.g. 
by changing the setting of DIP 
switch 9 or by securing the 
wire connection from sensor 
to SM 113.

Summary of Contents for IO 113

Page 1: ...IO 113 Installation and operating instructions GRUNDFOS INSTRUCTIONS Other languages http net grundfos com qr i 98097396...

Page 2: ...ess for bus communication 10 4 5 SM 113 sensor detection and address setting 11 4 6 Analog outputs 13 4 7 Bus protocol 14 4 8 ATEX IEC Ex protection 14 4 9 Product type 15 5 Commissioning the product...

Page 3: ...y result in malfunction or damage to the equipment Tips and advice that make the work easier CAUTION Sharp element Minor or moderate personal injury Wear protective gloves DANGER Electric shock Death...

Page 4: ...ing Fig 1 Module and DIN rail IO 113 is prepared for mounting on a 35 mm DIN rail EN 50022 Fit the IO 113 module by hooking the top onto the DIN rail and clicking the bottom onto the rail Fig 2 Mounti...

Page 5: ...ectrical contact from the mounting plate through the mounting screws to the metal cabinet of the frequency converter Use toothed washers and a galvanically conducting mounting plate Fig 3 Screen fixed...

Page 6: ...9 1011 121314 SM 113 P1 P2 P5 P3 P4 Pt100 Pt1000 WIO WIA IO 113 Moisture switch Thermal switches TM05 2494 0112 TM05 2795 0612 PA Thermal switches PTC sensor moisture switch WIO WIA sensor PB With SM...

Page 7: ...sor PC IO 113 with SM 113 module P1 P2 P5 P3 P4 WIO WIA 1 2 3 4 5 6 7 8 9 1011121314 P1 P2 P3 P4 P5 Moisture switch Thermal switches Vibration sensor Pt100 Pt1000 WIO WIA TM06 1791 2914 TM06 1789 2914...

Page 8: ...M Fig 4 Potentiometer 4 2 DIP switch configuration IO 113 must be configured for the connected pump by means of the DIP switches See fig 20 12 Fig 5 Shows that all DIP switches are in OFF position A c...

Page 9: ...d to when setting DIP switches 1 and 2 Pump variant Description PA IO 113 without SM 113 Sensors are connected directly to IO 113 Position 1 ON Position 2 OFF PB IO 113 with SM 113 Sensors are connect...

Page 10: ...13 is slave In one control system a maximum of seven pairs may be used Each IO 113 must be identified by a unique address configured by means of DIP switches 3 4 and 5 See the below table Another way...

Page 11: ...DIP 6 OFF Fig 9 All indicator lights flashing Power supply to SM 113 Description Power on The slave SM 113 detects sensor status and communicates with IO 113 to set the address Power off The slave SM...

Page 12: ...M05 6918 0313 TM05 6919 0313 TM05 6917 0313 ON 3 4 5 6 ON IO 113_1 IO 113_2 3 4 5 6 ON IO 113_6 5 3 4 5 6 3 4 5 6 ON ON ON IO 113_1 IO 113_2 IO 113_6 6 3 4 5 6 3 4 5 6 IO 113_2 7 ON ON IO 113_1 IO 113...

Page 13: ...oil sensor not fitted 3 5 mA Alarm air in oil chamber 22 mA Warning water content far outside the measuring range Water in air 0 mA Water in oil sensor not fitted 3 5 mA OK 22 mA Alarm Analog output 1...

Page 14: ...Grundfos products Modbus Go to the Grundfos Product Center online and search Literature for document number 98288208 IO 113 via Modbus ON DIP 1 2 3 4 5 6 7 8 9 10 11 12 9 9 ATEX IEC Ex protection Desc...

Page 15: ...he connected pump by configuring DIP switches 11 and 12 Product type Description Pump Pump with WIO sensor Pump Pump with WIA sensor n a Reserved for future configuration Pump Pump without WIO WIA sen...

Page 16: ...c isolation between the motor voltage in the pump and the connected controller s IO 113 can do the following as standard protect the pump against overheating monitor the status of these items motor wi...

Page 17: ...or RS 485 for GENIbus or Modbus 6 Indicator light for measurement of moisture 7 Indicator light for stator insulation resistance 8 Indicator light for leakage WIO WIA 9 Indicator light for vibration i...

Page 18: ...ght flashing indicates that the input signal is out of range Red indicator light flashing indicates leakage between 15 and 20 Red indicator light permanently on indicates leakage above 20 or oil chamb...

Page 19: ...about the WIO WIA sensor see the installation and operating instructions at http net grundfos com qr i 96591899 Code Meaning IO 1 1 3 IO Input output unit 11 Controller series 3 Model number TM06 6276...

Page 20: ...d stator insulation resistance A1 Terminal for analog output 1 1 15 VDC 2 24 VDC max 100 mA G2 GND for analog output 2 1 0 V 2 0 V Analog output 2 has two indications set via DIP switch 7 See section...

Page 21: ...onnected I3 Terminal for measurement of stator insulation resistance CAT II 600 V 11 P1 Terminal for sensors in the pump Sensor input Thermal switch or PTC sensor according to DIN 44081 and 44082 P1 t...

Page 22: ...ase of moisture in the pump 0 V D5 Output for alarm in case of insulation fault Digital output 24 VDC Min impedance 10 k Max rated current 2 4 mA Alarm for too low insulation value between stator wind...

Page 23: ...perature is too high or missing signal from bearing sensor Check connection to SM 113 Yellow indicator light is permanently on The warning limit for stator insulation resistance is too low Set a highe...

Page 24: ...erminals R1 and R2 Manual resetting Alarms can be reset by short circuiting R1 and R2 The reset button also short circuits R1 and R2 Never press the reset button for more than 2 seconds to reset alarm...

Page 25: ...environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service workshop The crossed out wheelie bin symbol on...

Page 26: ...V W L1 L2 L3 24V ac DC 220 VAC ON 1 2 Reset PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6 D7 D8 P1 P2 P3 P4 P5 A Y B I1 I2 I3 ON DIP 1 2 3 4 5 6 7 8 9 10 D mA WIO sensor M U V W L1 L2 L3 24V ac...

Page 27: ...3 ON DIP 1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 PTC Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Moto...

Page 28: ...ON DIP 1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Mot...

Page 29: ...3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Motor P1 P2 Ma...

Page 30: ...2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h it e 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min...

Page 31: ...4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h it e 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax...

Page 32: ...1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h ite 1 2 3 4 5 6 7 8 9 1011 121314 Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax M...

Page 33: ...10 A EH TKAM L 0342 321 69 66 0532 698 69 66 0342 321 69 61 MEHMET DUMAN mduman asinteknoloji com tr ARI MOTOR STANBUL ORHANLI MESC T MH DEMOKRAS CD B RMES SAN S T A 3 BLOK NO 9 TUZLA STANBUL 0216 39...

Page 34: ...50 51 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 F...

Page 35: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Page 36: ...0252 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2020...

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