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Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions 
describe Grundfos IO 113.
Sections 1-4 give the information necessary to be 
able to unpack, install and start up the product in a 
safe way.
Sections 4-12 give important information about the 
product, as well as information on service, fault 
finding and disposal of the product.

CONTENTS

Page

1. General information

1.1 Hazard statements

The symbols and hazard statements below may 
appear in Grundfos installation and operating 
instructions, safety instructions and service 
instructions.

The hazard statements are structured in the 
following way:

1.

General information

2

1.1

Hazard statements

2

1.2

Notes

3

2.

Receiving the product

3

3.

Installing the product

3

3.1

General installation data

3

3.2

Location

4

3.3

Dimensions and mounting

4

3.4

EMC-compliant installation

5

3.5

Electrical connection

6

4.

Configuring the product

8

4.1

Potentiometer

8

4.2

DIP switch configuration

8

4.3

Pump variant

9

4.4

Address for bus communication

10

4.5

SM 113 sensor detection and address 

setting

11

4.6

Analog outputs

13

4.7

Bus protocol

14

4.8

ATEX/IEC Ex protection

14

4.9

Product type

15

5.

Commissioning the product

16

6.

Product introduction

16

6.1

Product description

16

6.2

Intended use

16

6.3

User interface

17

6.4

Indicator lights and their function

17

6.5

Description of indicator lights

18

6.6

Identification

19

6.7

Approval

19

6.8

Variants

19

6.9

Expansion using SM 113

19

6.10 WIO/WIA sensor

19

7.

Control functions

20

8.

Fault finding the product

23

9.

Overview of alarms and warnings

24

9.1

Alarm resetting

24

10.

Calibration

25

11.

Maintenance and service

25

12.

Disposing of the product

25

Read this document before installing the 
product. Installation and operation must 
comply with local regulations and accepted 
codes of good practice.

DANGER

Indicates a hazardous situation which, if 
not avoided, will result in death or serious 
personal injury.

WARNING

Indicates a hazardous situation which, if 
not avoided, could result in death or 
serious personal injury.

CAUTION

Indicates a hazardous situation which, if 
not avoided, could result in minor or 
moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.
- Action to avoid the hazard.

Summary of Contents for IO 113

Page 1: ...IO 113 Installation and operating instructions GRUNDFOS INSTRUCTIONS Other languages http net grundfos com qr i 98097396...

Page 2: ...ess for bus communication 10 4 5 SM 113 sensor detection and address setting 11 4 6 Analog outputs 13 4 7 Bus protocol 14 4 8 ATEX IEC Ex protection 14 4 9 Product type 15 5 Commissioning the product...

Page 3: ...y result in malfunction or damage to the equipment Tips and advice that make the work easier CAUTION Sharp element Minor or moderate personal injury Wear protective gloves DANGER Electric shock Death...

Page 4: ...ing Fig 1 Module and DIN rail IO 113 is prepared for mounting on a 35 mm DIN rail EN 50022 Fit the IO 113 module by hooking the top onto the DIN rail and clicking the bottom onto the rail Fig 2 Mounti...

Page 5: ...ectrical contact from the mounting plate through the mounting screws to the metal cabinet of the frequency converter Use toothed washers and a galvanically conducting mounting plate Fig 3 Screen fixed...

Page 6: ...9 1011 121314 SM 113 P1 P2 P5 P3 P4 Pt100 Pt1000 WIO WIA IO 113 Moisture switch Thermal switches TM05 2494 0112 TM05 2795 0612 PA Thermal switches PTC sensor moisture switch WIO WIA sensor PB With SM...

Page 7: ...sor PC IO 113 with SM 113 module P1 P2 P5 P3 P4 WIO WIA 1 2 3 4 5 6 7 8 9 1011121314 P1 P2 P3 P4 P5 Moisture switch Thermal switches Vibration sensor Pt100 Pt1000 WIO WIA TM06 1791 2914 TM06 1789 2914...

Page 8: ...M Fig 4 Potentiometer 4 2 DIP switch configuration IO 113 must be configured for the connected pump by means of the DIP switches See fig 20 12 Fig 5 Shows that all DIP switches are in OFF position A c...

Page 9: ...d to when setting DIP switches 1 and 2 Pump variant Description PA IO 113 without SM 113 Sensors are connected directly to IO 113 Position 1 ON Position 2 OFF PB IO 113 with SM 113 Sensors are connect...

Page 10: ...13 is slave In one control system a maximum of seven pairs may be used Each IO 113 must be identified by a unique address configured by means of DIP switches 3 4 and 5 See the below table Another way...

Page 11: ...DIP 6 OFF Fig 9 All indicator lights flashing Power supply to SM 113 Description Power on The slave SM 113 detects sensor status and communicates with IO 113 to set the address Power off The slave SM...

Page 12: ...M05 6918 0313 TM05 6919 0313 TM05 6917 0313 ON 3 4 5 6 ON IO 113_1 IO 113_2 3 4 5 6 ON IO 113_6 5 3 4 5 6 3 4 5 6 ON ON ON IO 113_1 IO 113_2 IO 113_6 6 3 4 5 6 3 4 5 6 IO 113_2 7 ON ON IO 113_1 IO 113...

Page 13: ...oil sensor not fitted 3 5 mA Alarm air in oil chamber 22 mA Warning water content far outside the measuring range Water in air 0 mA Water in oil sensor not fitted 3 5 mA OK 22 mA Alarm Analog output 1...

Page 14: ...Grundfos products Modbus Go to the Grundfos Product Center online and search Literature for document number 98288208 IO 113 via Modbus ON DIP 1 2 3 4 5 6 7 8 9 10 11 12 9 9 ATEX IEC Ex protection Desc...

Page 15: ...he connected pump by configuring DIP switches 11 and 12 Product type Description Pump Pump with WIO sensor Pump Pump with WIA sensor n a Reserved for future configuration Pump Pump without WIO WIA sen...

Page 16: ...c isolation between the motor voltage in the pump and the connected controller s IO 113 can do the following as standard protect the pump against overheating monitor the status of these items motor wi...

Page 17: ...or RS 485 for GENIbus or Modbus 6 Indicator light for measurement of moisture 7 Indicator light for stator insulation resistance 8 Indicator light for leakage WIO WIA 9 Indicator light for vibration i...

Page 18: ...ght flashing indicates that the input signal is out of range Red indicator light flashing indicates leakage between 15 and 20 Red indicator light permanently on indicates leakage above 20 or oil chamb...

Page 19: ...about the WIO WIA sensor see the installation and operating instructions at http net grundfos com qr i 96591899 Code Meaning IO 1 1 3 IO Input output unit 11 Controller series 3 Model number TM06 6276...

Page 20: ...d stator insulation resistance A1 Terminal for analog output 1 1 15 VDC 2 24 VDC max 100 mA G2 GND for analog output 2 1 0 V 2 0 V Analog output 2 has two indications set via DIP switch 7 See section...

Page 21: ...onnected I3 Terminal for measurement of stator insulation resistance CAT II 600 V 11 P1 Terminal for sensors in the pump Sensor input Thermal switch or PTC sensor according to DIN 44081 and 44082 P1 t...

Page 22: ...ase of moisture in the pump 0 V D5 Output for alarm in case of insulation fault Digital output 24 VDC Min impedance 10 k Max rated current 2 4 mA Alarm for too low insulation value between stator wind...

Page 23: ...perature is too high or missing signal from bearing sensor Check connection to SM 113 Yellow indicator light is permanently on The warning limit for stator insulation resistance is too low Set a highe...

Page 24: ...erminals R1 and R2 Manual resetting Alarms can be reset by short circuiting R1 and R2 The reset button also short circuits R1 and R2 Never press the reset button for more than 2 seconds to reset alarm...

Page 25: ...environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service workshop The crossed out wheelie bin symbol on...

Page 26: ...V W L1 L2 L3 24V ac DC 220 VAC ON 1 2 Reset PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6 D7 D8 P1 P2 P3 P4 P5 A Y B I1 I2 I3 ON DIP 1 2 3 4 5 6 7 8 9 10 D mA WIO sensor M U V W L1 L2 L3 24V ac...

Page 27: ...3 ON DIP 1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 PTC Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Moto...

Page 28: ...ON DIP 1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Mot...

Page 29: ...3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 B Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax Motor P1 P2 Ma...

Page 30: ...2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h it e 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min...

Page 31: ...4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h it e 1 2 3 4 5 6 7 8 9 1011 121314 Klixon Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax...

Page 32: ...1 2 3 4 5 6 7 8 9 10 M U V W L1 L2 L3 220 Vac SM111 B ro w n W h ite 1 2 3 4 5 6 7 8 9 1011 121314 Moisture 96066955 Type S2 90 250 2250 4 S 496 S 5 13 Q No Tmax Qmax IP68 Hz A A kW kW n 1 min Hmax M...

Page 33: ...10 A EH TKAM L 0342 321 69 66 0532 698 69 66 0342 321 69 61 MEHMET DUMAN mduman asinteknoloji com tr ARI MOTOR STANBUL ORHANLI MESC T MH DEMOKRAS CD B RMES SAN S T A 3 BLOK NO 9 TUZLA STANBUL 0216 39...

Page 34: ...50 51 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 F...

Page 35: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Page 36: ...0252 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2020...

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