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English (GB)  

Fault 

Possible cause 

Remedy  

7. Jockey pump does not  

start in manual mode  

despite power supply.  

8. Main and/or jockey pump  

deliver(s) no or too little  

water.  

9. Motor of the main and/or  

jockey pump is   

overheated or  

overloaded.  

10. Main and/or jockey pump  

make(s) too much noise. 

Pumps run unevenly and  

vibrates.  

11. Leaking shaft seal in  

main or jockey pump.  

12. Main and/or jockey pump  

run(s) backwards after  

switching off.  

13. Very frequent starts 

and  stops of the jockey  

pump.  

14. Unexpected start of the  

main pump.  

22  

a) Selector switch for jockey pump not in position  

“MAN”  

b) Defective controller. 

No indicator lights on.  

Turn the selector switch to position “MAN”  

Replace the controller.  

c) Motor of jockey pump defective. 

Check and replace the motor of the jockey  

pump, if necessary.  

d) Motor of jockey pump overheated due to dry  

running. 

“JOCKEY ALARM” indicator light on.  

e) There is no pressure switch for dry run protection  

connected to terminal 53 and 54. Alternative no  

cable bridge is mounted.  

Check if all isolating valves are open and if the  

inlet pressure is sufficient.  

Connect the pressure switch for dry run  

protection or mount a bridge with a cable  

between the terminals 53 and 54.  

a) Wrong direction of rotation. 

Interchange two phases of the power supply.  

b) Inlet pressure too low. 

Check the conditions on the suction side. See  

also section 

7.3 Minimum inlet pressure

.  

c) Leakage in suction line. 

Check and repair the suction line.  

d) Pump draws in air. 

Check the inlet conditions and the gaskets in the  

suction line.  

e) Suction pipe/pump blocked by impurities. 

Clean the suction line and/or the pumps.  

a) Isolating valve on the discharge manifold in closed  

position.  

Open the isolating valve on the discharge valve.  

b) Pump blocked by impurities. 

Clean the pump.  

c) Inlet pressure is too low. 

Check the conditions on the suction side. See  

also section 

7.3 Minimum inlet pressure

.  

d) Air in the suction pipe or pump. 

Check the inlet conditions and the gaskets in the  

suction line.  

e) Motor runs on two phases. 

Check the electrical connection.  

a) Inlet pressure too low (cavitation). 

Check the conditions on the suction side. See  

also section 

7.3 Minimum inlet pressure

.  

b) Air in suction pipe or pump. 

Check the inlet conditions and the gaskets in the  

suction line.  

c) Foreign bodies in the pump. 

Clean the pump.  

d) Pump does not rotate freely (frictional resistance)  

because of incorrect pump shaft position.  

Adjust the pump shaft.  

e) Defective pump parts (motor fan, bearings, etc.) 

Replace the pump or the defective pump parts.  

a) Shaft seal is defective.  

a) Leakage in suction line.  

Replace the shaft seal.  

Repair the suction line.  

a) Leakage in the discharge line or leaking sprinklers. Check the discharge line and the sprinklers and  

replace defective parts, if necessary.  

b) Wrong setting of the pressure switch for the jockey  

pump.  

a) Wrong setting of the pressure switches for the  

main pump.  

b) Ball valves for testing the pressure switches in  

open position.  

Set the pressure switch correctly.  

Set the pressure switches correctly.  

Close the ball valves for testing the pressure  

switches.  

English 

(G

B)

22

7. Jockey pump does not 

start in manual mode 

despite power supply.

a) Selector switch for jockey pump not in position 

"MAN"

Turn the selector switch to position "MAN"

b) Defective controller.

No indicator lights on.

Replace the controller.

c) Motor of jockey pump defective.

Check and replace the motor of the jockey 

pump, if necessary.

d) Motor of jockey pump overheated due to dry 

running.

"JOCKEY ALARM" indicator light on.

Check if all isolating valves are open and if the 

inlet pressure is sufficient.

e) There is no pressure switch for dry run protection 

connected to terminal 53 and 54. Alternative no 

cable bridge is mounted.

Connect the pressure switch for dry run 

protection or mount a bridge with a cable 

between the terminals 53 and 54.

8. Main and/or jockey pump 

deliver(s) no or too little 

water.

a) Wrong direction of rotation.

Interchange two phases of the power supply.

b) Inlet pressure too low.

Check the conditions on the suction side. See 

also section 

7.3 Minimum inlet pressure

.

c) Leakage in suction line.

Check and repair the suction line.

d) Pump draws in air.

Check the inlet conditions and the gaskets in the 

suction line.

e) Suction pipe/pump blocked by impurities.

Clean the suction line and/or the pumps.

9. Motor of the main and/or 

jockey pump is 

overheated or 

overloaded.

a) Isolating valve on the discharge manifold in closed 

position.

Open the isolating valve on the discharge valve.

b) Pump blocked by impurities.

Clean the pump.

c) Inlet pressure is too low.

Check the conditions on the suction side. See 

also section 

7.3 Minimum inlet pressure

.

d) Air in the suction pipe or pump.

Check the inlet conditions and the gaskets in the 

suction line.

e) Motor runs on two phases.

Check the electrical connection.

10. Main and/or jockey pump 

make(s) too much noise.

Pumps run unevenly and 

vibrates.

a) Inlet pressure too low (cavitation).

Check the conditions on the suction side. See 

also section 

7.3 Minimum inlet pressure

.

b) Air in suction pipe or pump.

Check the inlet conditions and the gaskets in the 

suction line.

c) Foreign bodies in the pump.

Clean the pump.

d) Pump does not rotate freely (frictional resistance) 

because of incorrect pump shaft position.

Adjust the pump shaft.

e) Defective pump parts (motor fan, bearings, etc.)

Replace the pump or the defective pump parts.

11. Leaking shaft seal in 

main or jockey pump.

a) Shaft seal is defective.

Replace the shaft seal.

12. Main and/or jockey pump 

run(s) backwards after 

switching off.

a) Leakage in suction line.

Repair the suction line.

13. Very frequent starts and 

stops of the jockey 

pump.

a) Leakage in the discharge line or leaking sprinklers. Check the discharge line and the sprinklers and 

replace defective parts, if necessary.

b) Wrong setting of the pressure switch for the jockey 

pump.

Set the pressure switch correctly.

14. Unexpected start of the 

main pump.

a) Wrong setting of the pressure switches for the 

main pump.

Set the pressure switches correctly.

b) Ball valves for testing the pressure switches in 

open position.

Close the ball valves for testing the pressure 

switches.

Fault

Possible cause

Remedy

Summary of Contents for Fire RS

Page 1: ...Fire CONTROLLER Installation and operating instructions GRUNDFOS INSTRUCTIONS SS EN12845 SS 883001 INSTA 900...

Page 2: ...Person authorised to compile technical file and empowered to sign the EC declaration of conformity Declaration of conformity 2 Declaration of conformity GB EC declaration of conformity We Grundfos de...

Page 3: ...tomatic water supply and pressure boosting of fire protection appliances in small residential buildings The extinguishing water booster set is designed for the direct connection to the water supply ne...

Page 4: ...English GB 4...

Page 5: ...meter S1 Selector switch TEST 0 AUT main pump SA1 Selector switch MAN 0 AUT jockey pump Q1 Main switch English GB 5 4 3 Controller 4 3 1 General description The Fire RS extinguishing water booster set...

Page 6: ...tor current TR Transformer 400 24 V for control voltage TR1 Transformer 400 230 V for control voltage English GB 6 4 3 4 Inputs and outputs Inputs The controller has six digital inputs See table below...

Page 7: ...7 Rated voltage 8 Nominal frequency 9 Max current 10 Rated short circuit current 11 Protection class English GB 7 Manual operation of the jockey pump During start up and for test purposes the jockey p...

Page 8: ...ining additives 7 2 Maximum operating pressure The maximum operating pressure of the extinguishing water booster set is limited to 12 bar by a safety valve However some of the CR pumps are designed fo...

Page 9: ...g factors must be multiplied 0 89 x 0 89 0 79 9 1 0 37 0 55 2 0 75 22 3 30 E n g l is h G B 9 Relation between steam pressure scale and liquid temperature tm Fig 5 Steam pressure scale 7 4 Maximum per...

Page 10: ...or lights Fig 8 Control panel 8 1 Button functions Button Description 10 Indicator light test English GB 10 8 Control panel The control panel is divided into three areas operating buttons status indic...

Page 11: ...tus Text Potential free signal The jockey pump is running automatic or manual start On JOCKEY RUN 11 English GB 11 8 2 Status indications The operating status of the main pump and the controller is in...

Page 12: ...atus Text Potential free signalling The jockey pump does not start due to a fault On JOCKEY ALARM 12 English GB 12 8 3 Fault indications Faults of the main pump are indicated by means of the two indic...

Page 13: ...manifolds of the extinguishing wa ter booster set Use the end not closed by a screw cap or blanking flange Arrows on the pump base show the direction of flow of water through the pump Secure the pipes...

Page 14: ...he isolating valve on the suction side of the main pump Open both isolating valves of the bypass line English GB 14 10 2 Electrical connection Check that the supply voltage and frequency correspond to...

Page 15: ...rect direction of rotation is indicated by arrows on the fan cover of the motor Step Illustration 15 English GB 15 5 Turn the selector switch for the jockey pump to MAN position The jockey pump will s...

Page 16: ...ng the main switch to OFF position To restart the system the main switch must be set to I again English GB 16 12 Operation Status and alarm messages are indicated via indicator lights in the control p...

Page 17: ...valve on the discharge manifold After stopping the pump set returns to automatic mode 17 English GB 17 12 2 Manual operation Both pumps can also be started and stopped manually for a functional test a...

Page 18: ...ection 15 Fault finding 18 Stopping procedure After stopping the main pump is in automatic mode again English GB 18 12 2 2 Main pump Starting procedure Stopping procedure Step Illustration 1 Turn the...

Page 19: ...pump Step Illustration 6 Switch off the main pump again as described in section 12 2 2 Main pump 19 English GB 19 12 3 Test run In this section the testing of the function of the two pressure switches...

Page 20: ...e isolating valve on the discharge manifold 2 Close the isolating valve on the suction manifold English GB 20 13 Shut down If pumps are not used during periods of frost they must be drained to avoid d...

Page 21: ...essure switch for dry run protection or mount a bridge with a cable between the terminals 53 and 54 21 English GB 21 15 Fault finding Warning Only trained personnel are allowed to open the cabinet doo...

Page 22: ...rrectly Set the pressure switches correctly Close the ball valves for testing the pressure switches English GB 22 7 Jockey pump does not start in manual mode despite power supply a Selector switch for...

Page 23: ...ection service 2 If this is not possible contact the nearest Grundfos company or service workshop 23 English GB 23 16 Service accessories spare parts The installation and or use of such products may n...

Page 24: ...Appendix NPSH 24 TM02 7387 3403 TM01 9882 3801 TM01 9883 3300 TM01 9884 3801 TM02 7125 2703 TM02 7126 2703 TM02 7127 2703 TM01 1934 0899 TM01 1935 0899 Appendix 1...

Page 25: ...25 25...

Page 26: ...26 26...

Page 27: ...n 38a Oybek street Tashkent 998 71 150 3290 71 150 3291 998 71 150 3292 Addresses Revised 24 01 2014 Grundfos companies Argentina Bombas GRUNDFOS de Argentina S A Ruta Panamericana km 37 500 Centro In...

Page 28: ...os Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding A S XXXXXXX 98598034 1213 ECM XXXXXXX The name Grundfos the Grundfos logo and be think innovate are regi...

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