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OM-TDB 23

PARTS LIST – TDB-20E/40E

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Summary of Contents for TDB

Page 1: ... N E R E F E R E R U T U F R O F D E N I A T E R E B T S U M L A U N A M S I H T READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of...

Page 2: ...PRODUCT TO ANOTHER CONTAINER WARNING DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP THIS COULD RESULT IN OVERLOAD AND FAILURE OF THE TILT MECHANISM AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MI...

Page 3: ...LES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL ...

Page 4: ...OPERATOR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 INITIAL START UP 9 OPERATION 10 SEQUENCE OF OPERATION 12 MAINTENANCE 13 CLEANING 16 PARTS LIST 19 WIRING DIAGRAM 23 4 OM TDB SERVICE LOG 24 REFERENCES 25 WARRANTY 26 4 OM TDB ...

Page 5: ...lief valve and high limit pressure switch as safety features A heating indicator light pressure gauge and sight glass are provided for monitoring kettle operation A single electrical connection is required for installation The unit may be ordered for use with 208 240 or 480 volt power All kettles are wired for 208 volt three phase operation For 240 volt three phase OR single phase conversion see t...

Page 6: ...etain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use CAUTION THIS UNIT WEIGHS 140 TO 163 LB 64 TO 74 KG INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY When installation is to begin carefully cut the straps which hold the unit on the skid...

Page 7: ...or 208V 3 phase or 480V 3 phase operation Refer to the wiring diagram located on the inside cover of the control box and the instructions below for conversion to single phase operation A jumper wire and conversion label are included with the unit They can be found in a plastic bag attached to the trunnion assembly inside the control box CAUTION BEFORE ANY ELECTRICAL CONVERSION VERIFY THAT THE BRAN...

Page 8: ...GER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH 6 Confirm that the jacket water level is at or just above mid point of sight glass new models If the level is low follow the instructions under Jacket Filling and Water Treatment in the Maintenance section of the manual 7 Ensure that the open end of the elbow on the outlet of th...

Page 9: ...ing To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID AL...

Page 10: ...the contactors in the support housing will make a clicking sound This is normal B To Transfer Product or Empty Kettle TDB The kettle is designed and manufactured to be tilted in a controlled manner Grasp the insulated plastic ball firmly Maintain a firm grip on handle when tilting while keeping kettle body in a tilted position and when SLOWLY returning the kettle body to an upright position DO NOT...

Page 11: ...of heat and humidity released into the kitchen Use of a cover can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered for extended periods Make sure the plastic ball handle is secure on the lift off cover before using ALWAYS use the plastic handle to place or remove cover from the kettle Wear protective oven mitts and a protective a...

Page 12: ... immediately from basket into another container being sure to avoid contact with hot product and hot basket or e Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water draining from product Sequence of Operation The following action reaction outline is provided to help the user understand how the equipment works When the operato...

Page 13: ...am is directed down toward the floor Be sure and follow the instructions on the attached pressure relief valve tag c When the pressure vacuum gauge reaches a positive pressure reading of 5 PSI release trapped air by lifting the pressure relief valve ring for about one second Repeat this step then let the valve ring snap closed so the valve will seat properly and not leak 2 Pressure Relief Valve By...

Page 14: ...gauge glass The jacket was filled at the factory with the proper amount of treated water and is air tight but over time steam may be vented and water lost From time to time you may need to restore the water to its proper level The procedure for adding water follows a If you are replacing water lost as steam use distilled water Do not use tap water If you are replacing treated water that was draine...

Page 15: ...s reached Shown on the pH test kit chart Judge the pH by frequently comparing the test strip with the color chart provided in the pH test kit If there is a problem distinguishing color use a pH meter d Use a measuring cup to add the compound so that you may record the exact amount used e The amount may be used again if the same water sources and compound are used in the future However it is best t...

Page 16: ...ossible after use preferably while the kettle is still warm If the unit is in continuous use clean and sanitize inside and outside at least once every 12 hours b Scrape and flush out large amounts of food residues Be careful not to scratch the kettle with metal implements CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES FOR LONGER THAN 30 MINUTES LONGER CONTACT CAN...

Page 17: ...igh pressure spray h The outside of the unit may be polished with a recognized stainless steel cleaner like ìZepperî from Zep Manufacturing Company i When the equipment needs to be sanitized use a sanitizing solution equivalent to one that supplies 200 parts per million chlorine Obtain advice on the best sanitizing agent from your supplier of sanitizing products Following the supplierís instructio...

Page 18: ...p Only a Thermostat calibration b Heater elements with ohmmerter for ground short or open element If element is defective call Groen Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short c Thermostat operation The thermostat should click when the dial is rotated above and below the setting for the tempe...

Page 19: ...OM TDB 19 PARTS LIST TDB 20E 40E ...

Page 20: ...20 OM TDB PARTS LIST TDB 20E 40E ...

Page 21: ...OM TDB 21 PARTS LIST TDB 20E 40E ...

Page 22: ...0V 149941 15 Tilt Switch 002982 16 Contactor 148102 17 Ground Terminal 129714 18 Terminal Block 003888 19 Fuse Holder 077854 20 Fuse 3 Amp 077853 21 Transformer 208 240V 137441 Transformer 480V 137694 Key Description Part No 22 Water Level Board 122192 23 Connector 140416 24 Thermostat Kit 101542 25 Pressure Switch 096963 26 Electrode Water Level 015589 27 Element 20 208 240V 001706 Element 20 480...

Page 23: ...OM TDB 23 PARTS LIST TDB 20E 40E ...

Page 24: ...Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call __________________________ Date Service Performed Performed By 19 OM TDB 19 24 OM TDB ...

Page 25: ...0 T Seaboard Industrial Blvd Atlanta Georgia 30318 20 OM TDB NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM TDB References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NATIONAL SANITATION ...

Page 26: ...ipment was installed b the original purchaser user has continuously used suchWater Treatment System in connection with such Groen Equipment from the date of installation and c the commercial purchaser user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement recommendations of Groen and otherwise maintained such Oven or Steamer in ac...

Page 27: ...CLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY VIII Groen Equipment is for commercial use only If sold as a component of another O E M manufacturerís equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty Covers all Groen Equipment other than CapKold food...

Page 28: ...1055 Mendell Davis Drive s Jackson MS 39272 888 994 7636 s 601 372 3903 s Fax 888 864 7636 groen com PART NUMBER 148733 REV E 10 09 ...

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