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8 OM-TDB/6

Initial Start-Up

Now that the kettle has been installed, you should test it to ensure that the unit is 

operating correctly.

1.  

Remove all literature and packing materials from inside and outside of the 

unit.

2.  

Turn on the electrical service to the unit.

3.  

Pour 1-2 quarts of water into the kettle.

4.  

Following “To Start Kettle” instructions in the “Operation” section of this 

manual, begin heating the water at the highest thermostat setting. The 

heating indicator light should come on immediately, and heating should 

continue until the water boils.

5.  

To shut down the unit, turn the thermostat dial to “OFF”.

If the unit functions as described above, it is ready for use. If the unit does not function 

as intended, first recheck power supply connections and, if necessary, contact your 

local Certified Service Agency.

A simple turn of the 

thermostat controls the kettle.

WARNING 

AVOID ALL DIRECT CONTACT WITH HOT 

SURFACES. DIRECT SKIN CONTACT 

COULD RESULT IN SEVERE BURNS.  

AVOID ALL DIRECT CONTACT WITH HOT 

FOOD OR WATER IN THE KETTLE. DIRECT 

CONTACT COULD RESULT IN SEVERE BURNS.  

IMPORTANT

BE SURE ALL OPERATORS READ, 
UNDERSTAND AND FOLLOW THE 

OPERATING INSTRUCTIONS, CAUTIONS 

AND SAFETY INSTRUCTIONS CONTAINED

 IN THIS MANUAL.

Summary of Contents for TDB/6

Page 1: ...e instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...EMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO...

Page 4: ...agram page 20 Service Log page 21 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Ma...

Page 5: ...ers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F 65 6 C and as high as 295 F 146 C In addition to the adjustable thermo...

Page 6: ...for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use When installation is to b...

Page 7: ...vice through the entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended 5 Confirm that the jacket water level is at or ju...

Page 8: ...ting should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF If the unit functions as described above it is ready for use If the unit does not function as intende...

Page 9: ...or fully tilted position and may cause burns C To Shut Down Kettle 1 Turn the thermostat dial to OFF 2 For prolonged shut down or before cleaning the outside of the unit shut off the power supply to...

Page 10: ...s Get help from another person if the basket is too heavy for safe handling d Slowly lower product into kettle e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Page 11: ...w the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the set temperature...

Page 12: ...ls or metal tools that might scratch the surface Scratches make the surface harder to clean and provide places for bacteria to grow Do not use steel wool which will leave particles in the surface and...

Page 13: ...ain advice on the best sanitizing agent from your supplier of sanitizing products Following the supplier instructions apply the sanitizing agent after the unit has been cleaned and drained Rinse off t...

Page 14: ...alve with the kettle operating at 15 PSI 1 1 Bar 105 kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if the...

Page 15: ...w the procedure in Jacket Vacuum Removing Air From Jacket above to restore a negative pressure reading 5 Water Treatment a Place one quart of water in the mixing container Distilled water is recommend...

Page 16: ...le continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat should c...

Page 17: ...OM TDB 6 17 Parts List 7 10 11 10 d 10 e 10 a 1 a 2 1 b 4 5 6 3 8 b 1 c 1 8 c...

Page 18: ...18 OM TDB 6 Parts List 8 a 9 10 b 13 14 15 17 18 19 20 21 22 23 element 12 8 d 10 f 10 c...

Page 19: ...889 1 10b WELDMENT PEDESTAL 131884 1 10c WELDMENT BRACKET TRUNNION SUPPORT 131885 1 10d COVER TOP PEDESTAL 131886 1 10e COVER SIDE PEDESTAL 131981 1 10f BUSHING BRONZE 1 25 ID 131898 2 11 LIGHT INDICA...

Page 20: ...20 OM TDB 6 Wiring Diagram...

Page 21: ...OM TDB 6 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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