Groen TDB/6 Operators & Service Manual Download Page 12

12 OM-TDB/6

Cleaning

WARNING 

KEEP WATER AND SOLUTIONS OUT OF 

CONTROLS AND ELECTRICAL EQUIPMENT.  

DO NOT USE A HIGH PRESSURE HOSE TO 

CLEAN THE CONTROL CONSOLE, 

ELECTRICAL CONNECTIONS, ETC. 

1.  

Suggested Cleaning Supplies: 

 

a.  

Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc.

 

b.  

Kettle brushes in good condition.

 

c.  

Sanitizer such as Klenzade XY-12.

 

d.  

Film remover such as Klenzade LC-30.

 

e. 

Stainless steel cleaner such as “Zepper” from “Zep Manufacturing Co.

2.  

Precautions

 

Before any cleaning operation, shut off the kettle by turning the thermostat 

dial to “OFF”, and shut off all electric power to the unit at a remote switch, 

such as the circuit breaker. 

3.  

Procedure

 

 

a.  

Clean food contact surfaces as soon as possible after use, preferably  

 

 

while the kettle is still warm.  If the unit is in continuous use,  clean  

 

 

and sanitize inside and outside at least once every 12 hours. 

 

b.  

Scrape and flush out large amounts of food residues.  Be careful not  

 

 

to scratch the kettle with metal implements.

 

c.  

Prepare a solution of the detergent/cleaning compound as 

 

 

instructed by the supplier. Clean the unit thoroughly. A cloth 

 

 

moistened with cleaning solution can be used to clean controls,  

 

 

housing, electrical conduit, etc. 

 

d.  

Rinse the kettle thoroughly with hot water. Then drain completely. 

 

e. 

As part of the daily cleaning program, clean all inside and outside  

 

 

surfaces that may have been soiled. Remember to check such parts  

 

 

as the underside of the cover, control housing, etc.

 

f.  

To remove burned-on foods, use a brush, sponge, cloth, plastic  

 

 

or rubber scraper, or plastic wool along with the cleaning solution.  

 

 

To reduce effort required in washing, let the detergent solution sit  

 

 

in the kettle for a few minutes and soak into the residue.  Do NOT  

 

 

use abrasive materials or metal tools that might scratch the surface.  

 

 

Scratches make the surface harder to clean and provide places for  

 

 

bacteria to grow.  Do not use steel wool, which will leave particles  

 

 

in the surface and cause eventual corrosion and pitting. 

 

g.  

The outside of the unit may be cleaned with a warm water (100°F  

 

 

(38°C) or less) spray. Do not use a high pressure spray.

CAUTION 

NEVER LEAVE A CHLORINE SANITIZER IN 

CONTACT WITH STAINLESS STEEL 

SURFACES FOR LONGER THAN 30 

MINUTES.  LONGER CONTACT CAN 

CAUSE CORROSION. 

Use a brush, sponge, cloth, plastic or 

rubber scraper, or plastic wool to clean.

Don’t use metal implements

or steel wool when cleaning.

WARNING

AVOID DIRECT CONTACT WITH HOT

SURFACES. DIRECT SKIN CONTACT

COULD RESULT IN SEVERE BURNS.

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Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

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PROTECTION

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11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

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PROTECTION

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Summary of Contents for TDB/6

Page 1: ...e instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...EMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO...

Page 4: ...agram page 20 Service Log page 21 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Ma...

Page 5: ...ers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F 65 6 C and as high as 295 F 146 C In addition to the adjustable thermo...

Page 6: ...for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use When installation is to b...

Page 7: ...vice through the entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended 5 Confirm that the jacket water level is at or ju...

Page 8: ...ting should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF If the unit functions as described above it is ready for use If the unit does not function as intende...

Page 9: ...or fully tilted position and may cause burns C To Shut Down Kettle 1 Turn the thermostat dial to OFF 2 For prolonged shut down or before cleaning the outside of the unit shut off the power supply to...

Page 10: ...s Get help from another person if the basket is too heavy for safe handling d Slowly lower product into kettle e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Page 11: ...w the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the set temperature...

Page 12: ...ls or metal tools that might scratch the surface Scratches make the surface harder to clean and provide places for bacteria to grow Do not use steel wool which will leave particles in the surface and...

Page 13: ...ain advice on the best sanitizing agent from your supplier of sanitizing products Following the supplier instructions apply the sanitizing agent after the unit has been cleaned and drained Rinse off t...

Page 14: ...alve with the kettle operating at 15 PSI 1 1 Bar 105 kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if the...

Page 15: ...w the procedure in Jacket Vacuum Removing Air From Jacket above to restore a negative pressure reading 5 Water Treatment a Place one quart of water in the mixing container Distilled water is recommend...

Page 16: ...le continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat should c...

Page 17: ...OM TDB 6 17 Parts List 7 10 11 10 d 10 e 10 a 1 a 2 1 b 4 5 6 3 8 b 1 c 1 8 c...

Page 18: ...18 OM TDB 6 Parts List 8 a 9 10 b 13 14 15 17 18 19 20 21 22 23 element 12 8 d 10 f 10 c...

Page 19: ...889 1 10b WELDMENT PEDESTAL 131884 1 10c WELDMENT BRACKET TRUNNION SUPPORT 131885 1 10d COVER TOP PEDESTAL 131886 1 10e COVER SIDE PEDESTAL 131981 1 10f BUSHING BRONZE 1 25 ID 131898 2 11 LIGHT INDICA...

Page 20: ...20 OM TDB 6 Wiring Diagram...

Page 21: ...OM TDB 6 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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