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OM-TDB/6         15

Maintenance

WARNING 

TO AVOID INJURY, READ AND FOLLOW 

ALL PRECAUTIONS STATED ON THE 
LABEL OF THE WATER TREATMENT 

COMPOUND. 

a.  

If you are replacing water lost as steam, use distilled water. Do not use 

tap water. If you are replacing treated water that was drained from the 

jacket, prepare more treated water as directed below.

b.  

Allow the kettle to cool completely. Remove the pipe plug from the 

jacket fill assembly. Pour in the distilled or treated water. Using a 

funnel will help you in this process. Hold the pressure relief valve open 

while you pour, to let air escape from the jacket. Continue adding 

water until the water level rises to the center of the round sight glass.

c.   

Air that gets into the jacket during the filling operation must be 

removed, because it will make heating less efficient. Follow the 

procedure in Jacket Vacuum/Removing Air From Jacket above, to 

restore a negative pressure reading.

5. 

Water Treatment

a.  

Place one quart of water in the mixing container. Distilled water is 

recommended.

b.   

Hang a strip of pH test paper on the rim of the container, with about 1 

inch of the strip below the surface of the water.

c.   

Stir the water continuously, while you slowly add water treatment 

compound until a color between indicating a pH of 10.5 and 11.5 is 

reached. (Shown on the pH test kit chart.) Judge the pH by frequently 

comparing the test strip with the color chart provided in the pH test kit. 

If there is a problem distinguishing color, use a pH meter.

d.   

Use a measuring cup to add the compound so that you may record the 

exact amount used.

e.   

The amount may be used again, if the same water sources and 

compound are used in the future. However, it is best to check the pH 

each time treated water is prepared.

The pressure relief valve and fill 

plug are located directly behind the 

pressure/vacuum gauge.

Summary of Contents for TDB/6

Page 1: ...e instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...EMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO...

Page 4: ...agram page 20 Service Log page 21 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Ma...

Page 5: ...ers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F 65 6 C and as high as 295 F 146 C In addition to the adjustable thermo...

Page 6: ...for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use When installation is to b...

Page 7: ...vice through the entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended 5 Confirm that the jacket water level is at or ju...

Page 8: ...ting should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF If the unit functions as described above it is ready for use If the unit does not function as intende...

Page 9: ...or fully tilted position and may cause burns C To Shut Down Kettle 1 Turn the thermostat dial to OFF 2 For prolonged shut down or before cleaning the outside of the unit shut off the power supply to...

Page 10: ...s Get help from another person if the basket is too heavy for safe handling d Slowly lower product into kettle e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Page 11: ...w the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the set temperature...

Page 12: ...ls or metal tools that might scratch the surface Scratches make the surface harder to clean and provide places for bacteria to grow Do not use steel wool which will leave particles in the surface and...

Page 13: ...ain advice on the best sanitizing agent from your supplier of sanitizing products Following the supplier instructions apply the sanitizing agent after the unit has been cleaned and drained Rinse off t...

Page 14: ...alve with the kettle operating at 15 PSI 1 1 Bar 105 kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if the...

Page 15: ...w the procedure in Jacket Vacuum Removing Air From Jacket above to restore a negative pressure reading 5 Water Treatment a Place one quart of water in the mixing container Distilled water is recommend...

Page 16: ...le continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat should c...

Page 17: ...OM TDB 6 17 Parts List 7 10 11 10 d 10 e 10 a 1 a 2 1 b 4 5 6 3 8 b 1 c 1 8 c...

Page 18: ...18 OM TDB 6 Parts List 8 a 9 10 b 13 14 15 17 18 19 20 21 22 23 element 12 8 d 10 f 10 c...

Page 19: ...889 1 10b WELDMENT PEDESTAL 131884 1 10c WELDMENT BRACKET TRUNNION SUPPORT 131885 1 10d COVER TOP PEDESTAL 131886 1 10e COVER SIDE PEDESTAL 131981 1 10f BUSHING BRONZE 1 25 ID 131898 2 11 LIGHT INDICA...

Page 20: ...20 OM TDB 6 Wiring Diagram...

Page 21: ...OM TDB 6 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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