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Grizzly T1244, Owner'S Manual

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Grizzly T1244 Owner'S Manual Download Page 24

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Model T1244 (Mfd. Since 10/17)

7.  Lock fence assembly and bit guard in place, 

tighten  all  knobs,  connect  router  to  power, 
then perform cut (see 

Figure 37).

Top View

Cutting Direction

Shim

Workpiece

Figure 37. Edge jointing (guard removed for 

clarity).

Groove Cutting

2.  Secure  bit  into  router  according  to  router 

manufacturer's instructions.

3.  Install smallest table insert into router mount-

ing plate that still allows bit to freely rotate.

4.  Make sure both fence boards are even with 

one another and secured to fence assembly.

5.  Raise bit to desired height, then adjust fence 

assembly so that fence boards are behind bit 
the  same  distance  as  desired  depth-of-cut 
(see the illustrations in 

Figures 38–39).

Depth-of-Cut

Top View

Figure 38. Groove cutting setup, top view (bit 

guard removed for clarity).

Groove cutting produces a groove or bead in the 
face of the board.

To cut a groove into face of workpiece:

1.  DISCONNECT ROUTER FROM POWER!

Depth-of-Cut

(Side View)

Bit

Table

Rub Collar

Infeed 

Fence

 Board

Figure 39. Groove cutting setup—side view.

6.  Place  straightedge  against  outfeed  fence 

board, then adjust fence assembly so straight-
edge is just against bit flute, as illustrated in 

Figure 36.

Straightedge

Shim

Outfeed

Fence Board

Straight

Router Bit

Infeed

Fence Board

Top View

Figure 36. Measuring fence setup for edge 

jointing (guard removed for clarity).

Shim

Outfeed

Fence Board

Straight

Router Bit

Infeed

Fence Board

Top View

Figure 35. Fence setup for edge jointing (guard 

removed for clarity).

5.  Insert  and  secure  shims  (not  included) 

between  outfeed  fence  board  and  fence 
bracket that equal in thickness the amount of 
material you want to remove from workpiece 
face (see 

Figure 35).

Summary of Contents for T1244

Page 1: ...RNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KB19357 PRINTED IN CHINA V1 03 18 MODEL T1244 ROUTER TABLE EXTENSION WING OWNER S MANUAL For models manufactured since 10 17 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...rt 9 Cleanup 10 Assembling Fence 11 Installing Extension Wing 12 Attaching Router to Extension Wing 15 Dust Collection 17 SECTION 3 OPERATIONS 18 Operation Overview 18 Workpiece Inspection 19 Adjusting Bit Guard 19 Adjusting Fences 20 Table Inserts 20 Squaring Fence Table 21 Edge Jointing 21 Groove Cutting 22 Routing Small Stock 23 Free Hand Routing 23 SECTION 4 MAINTENANCE 25 Schedule 25 Cleaning...

Page 4: ...ly com Any updates to this document will be reflected on our website as soon as complete Contact Info We stand behind our machines If you have ques tions or need help contact us with the information below Before contacting make sure you get the serial number and manufacture date from the machine ID label This will help us help you faster Grizzly Technical Support 1815 W Battlefield Springfield MO ...

Page 5: ...Fence Bracket N Mounting Holes Identification To reduce your risk of serious injury read this entire manual BEFORE using machine Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual B A C D E F G I K J FRONT REAR H N M L H I The Model T1244 Router Table Extension Wing is designed for table saws with 27 tables Slo...

Page 6: ... proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruc...

Page 7: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 8: ...ce is removed TRIPPING HAZARD To prevent tripping over power cord of router when not in use always dis connect it and safely store it out of way AVOIDING AMPUTATION To avoid making con tact with spinning router bit never place hands directly over or in front of bit As one hand approaches bit move it away and over to other side Always keep hands at least 6 away from spinning bit SECURING LEVERS AND...

Page 9: ...sposable Shop Rags As Needed Straightedge 24 1 Phillips Screwdriver 2 1 Open End Wrench 10mm 1 Open End Wrench 13mm 1 Open End Wrench 17mm 1 Additional Wrenches As Needed Grade 5 Fasteners As Needed Masking Tape As Needed Razor Blade 1 Dust Collection System 1 Dust Hose 21 2 1 Hose Clamps 21 2 2 Table Saw Owner s Manual 1 Router Owner s Manual 1 Tape or Erasable Marker 1 Center Punch 1 Drill 1 Dri...

Page 10: ...C Router Table Extension Wing w Miter Slot 1 D Router Bit Guard 1 E Fence Bracket 1 F Router Mounting Plate 1 G Fences Infeed and Outfeed 2 H Fence Scales 0 1511 16 2 Hardware Bag Figure 2 I Table Insert Solid 1 J Knobs 8 Lobe 6 K Table Insert 32mm ID 1 L Table Insert 37mm ID 1 M Knobs 3 Lobe 2 N Fender Washers 6mm 2 O T Bolts 2 P Square Washers 10mm 4 Q Hex Nuts M6 1 2 R J Hooks 2 S Phillips Head...

Page 11: ...Model T1244 Mfd Since 10 17 9 5mm Hardware Recognition Chart ...

Page 12: ...aper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest with the ra...

Page 13: ...racket then attach 8mm flat washer and 8 lobe knob onto each bolt as shown in Figure 4 Thread loosely Figure 6 T bolts for attaching router guard installed Outfeed Fence Infeed Fence Upper T Slots T Bolts Figure 5 Sliding fence half onto fence bracket hex bolts Fence Bracket Hex Bolts Lower T Slot Back of Fence Figure 7 Router bit guard attached x 2 Router Bit Guard Figure 8 Attaching dust port x ...

Page 14: ...sion wing 1 DISCONNECT MACHINE FROM POWER 2 Thread M6 1 hex nut onto each M6 1 x 54 J hook then thread J hooks into bottom of table see Figure 11 Tighten hex nut against table to secure Note Use J hooks to hang table saw rip fence when not in use 8 Insert 2 M8 1 25 x 25 hex bolts into slots on bottom of fence bracket then attach 8mm flat washer and 8 lobe knob onto each bolt as shown in Figure 10 ...

Page 15: ...able to shim router table up and even with the saw table from side to side see Figure 15 Tape Figure 15 Using tape to shim the router table up Note Adjust square washer orientation under hex bolt see Figure 14 so that washer clears bottom of router table extension wing and sits flush on flange while aligning mounting holes with saw table 3 With assistant s help remove right extension wing of saw t...

Page 16: ...ith the saw table from side to side see Figure 16 Note After re installing router table remove all excess masking tape with a razor blade 8mm Lock Washer M8 1 25 Hex Nut 3 8 Holes M8 1 25 x 25 Hex Bolt Front Rail Rear Rail Figure 17 Example of mounting router table to rails Note If necessary mark and drill fence rails with 3 8 holes to align with router table extension wing mounting holes Attach w...

Page 17: ...o attach router to router mounting plate 1 DISCONNECT ROUTER FROM POWER 2 Mark front of mounting plate with tape or erasable marker 3 Lift mounting plate out of table opening and lay it bottom side up on a protected working surface to prevent scratching top surface of mounting plate Straightedge Mounting Plate Table Surface Set Screw Set Screw Insert Set Screw Set Screw Figure 21 Straightedge insp...

Page 18: ...f removing typical base plate from router Router Base Plate Note Use center punch to mark any router base plate mounting holes that do not align with pilot holes on mounting plate 4 Set router on mounting plate see Figure 23 and align spindle with center of insert Use marker to mark center curve of router base router base plate and mounting plate Note Consider access to router controls before fina...

Page 19: ...t respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system The Model T1244 has one 21 2 dust port and an adapter to fit a 21 4 diameter shop vacuum hose 2 Tug hose to make sure it does not come off Note A tight fit is necessary for proper performance If router unexpectedly moves or router bit contacts mounting plate or fence board dur ing op...

Page 20: ...ace 3 Adjusts the bit height for the desired cutting profile 4 Adjusts fence position to establish the depth of cut 5 Wears safety glasses a respirator and hear ing protection Locates push sticks or blocks if needed 6 If using a reversible router verifies that direc tion of router bit rotation is correct for the operation and then starts the router To reduce your risk of serious injury read this e...

Page 21: ...he bit at a steady and controlled rate until the workpiece moves completely beyond the router bit IMPORTANT The operator is very careful to keep the workpiece firmly against the table and fence and hands away from the rotating router bit during the entire cut 8 Stops the router A transparent bit guard is included with the Model T1244 to minimize operator exposure to the spin ning router bit The gu...

Page 22: ...ds in out 2 Fence Adjustment Knobs Figure 31 Adjusting fence assembly forward backward 41 4 Fence Assembly Adjustment Knobs Three table inserts solid 32 ID and 37 ID are included with the Model T1244 see Figure 32 Figure 32 Table inserts Solid Insert 32mm Insert 37mm Insert Mounting Plate Always install the smallest table insert into the mounting plate that still allows the router bit to freely ro...

Page 23: ...ce boards Workpiece Feed Direction Bit Rotation Always feed workpiece against router bit rotation direction as illustrated below Otherwise workpiece could be aggressive ly pulled from your hands drawing them into spinning cutter When using a miter gauge the fence assembly must be parallel to the table T slot for safe and accurate cutting results Use a fine ruler to make the distance equal between ...

Page 24: ...e cutting setup top view bit guard removed for clarity Groove cutting produces a groove or bead in the face of the board To cut a groove into face of workpiece 1 DISCONNECT ROUTER FROM POWER Depth of Cut Side View Bit Table Rub Collar Infeed Fence Board Figure 39 Groove cutting setup side view 6 Place straightedge against outfeed fence board then adjust fence assembly so straight edge is just agai...

Page 25: ...e to mark drill and countersink mounting holes in zero clearance fence 6 Secure zero clearance fence to fence assem bly check for proper clearance connect router to power then run a test piece by the cutter to verify results ALWAYS use hold downs or featherboards and push sticks when shaping small or nar row stock These devices keep your hands away from spinning cutter and sufficiently support sto...

Page 26: ...ill match desired finished shape then attach it to workpiece see Figure 42 for an example Note Make sure any fasteners used will not make contact with the router bit during the cutting operation Glue can be used as an alternative 3 Remove fence assembly from table 4 If possible fabricate and mount a custom guard over the bit that safely protects your hands from spinning cutter 5 Insert starting pi...

Page 27: ...m router and T slots on table wing extension and infeed and outfeed boards Schedule To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Cleaning Protecting Frequently blow off sawdust with compressed air then wipe away the remaining dust with a clean shop rag This is especially important for the inter nal working parts of the...

Page 28: ...08 ROUTER MOUNTING PLATE 26 PT1244026 FLAT HD SCR M4 7 X 5 9 PT1244009 PLATE INSERT SOLID 100MM 27 PT1244027 J HOOK M6 1 X 54 10 PT1244010 PLATE INSERT 32ID X 100MM 28 PT1244028 HEX NUT M6 1 11 PT1244011 PLATE INSERT 37ID X 100MM 29 PT1244029 HEX BOLT M8 1 25 X 40 12 PT1244012 STARTING PIN M6 1 30 PT1244030 LOCK WASHER 8MM 13 PT1244013 FENCE SCALE 0 15 11 16 31 PT1244031 HEX NUT M8 1 25 14 PT12440...

Page 29: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 31: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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