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Model G0897 (Mfd. Since 6/19)

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-
ability and proximity of the required power supply 
circuit.  If  an  existing  circuit  does  not  meet  the 
requirements for this machine, a new circuit must 
be installed. To minimize the risk of electrocution, 
fire,  or  equipment  damage,  installation  work  and 
electrical wiring must be done by an electrician or  
qualified service personnel in accordance with all 
applicable codes and standards.

Electrocution, fire, shock, 

or equipment damage 

may occur if machine is 

not properly grounded 

and connected to power 

supply.

Full-Load Current Rating

The  full-load  current  rating  is  the  amperage  a 
machine draws at 100% of the rated output power. 
On  machines  with  multiple  motors,  this  is  the 
amperage drawn by the largest motor or sum of all 
motors  and  electrical  devices  that  might  operate 
at one time during normal operations.

Full-Load Current Rating at 110V ... 13.8 Amps

The full-load current is not the maximum amount 
of amps that the machine will draw. If the machine 
is overloaded, it will draw additional amps beyond 
the full-load rating.

If the machine is overloaded for a sufficient length 
of time, damage, overheating, or fire may result—
especially  if  connected  to  an  undersized  circuit. 
To  reduce  the  risk  of  these  hazards,  avoid  over-
loading  the  machine  during  operation  and  make 
sure it is connected to a power supply circuit that 
meets the specified circuit requirements.

Note: Circuit requirements in this manual apply to 
a dedicated circuit—where only one machine will 
be running on the circuit at a time. If machine will 
be connected to a shared circuit where multiple 
machines may be running at the same time, con-
sult an electrician or qualified service personnel to 
ensure circuit is properly sized for safe operation.

For your own safety and protection of 

property, consult an electrician if you are 

unsure about wiring practices or electrical 

codes in your area.

A  power  supply  circuit  includes  all  electrical 
equipment between the breaker box or fuse panel 
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to 
safely handle the full-load current drawn from the 
machine  for  an  extended  period  of  time.  (If  this 
machine  is  connected  to  a  circuit  protected  by 
fuses, use a time delay fuse marked D.)

110V Circuit Requirements

This  machine  is  prewired  to  operate  on  a  power 
supply circuit that has a verified ground and meets 
the following requirements:

Nominal Voltage .................... 110V, 115V, 120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Serious injury could occur if you connect 

machine to power before completing setup 

process. DO NOT connect to power until 

instructed later in this manual.

Summary of Contents for G0897

Page 1: ...NG NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CS20496 PRINTED IN CHINA V1 08 19 MODEL G0897 4 X 48 2 WHEEL METAL BELT GRIND...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...nition Chart 14 Site Considerations 15 Assembly 15 Anchoring to Floor 17 Dust Collection 17 Test Run 18 SECTION 4 OPERATIONS 19 Choosing Abrasive Belts 19 Grinding Tips 20 Replacing Belt 20 Adjusting...

Page 4: ...machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means th...

Page 5: ...he names and locations of the controls and features shown below to better understand the instructions in this manual Identification Motor Eye Shield Work Stop Spark Trap Work Rest Contact Wheel Drive...

Page 6: ...components Figure 1 Main grinder controls C B A A Belt Guard Knob Opens and closes belt guard revealing and concealing platen as needed B ON OFF Buttons with Emergency Stop Cover ON button turns motor...

Page 7: ...nt Machine Weight 86 lbs Length x Width x Height 25 x 17 x 17 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 13 8A Minimum Circuit Size 20A Conn...

Page 8: ...uction Materials Stand Formed Steel Frame Formed Steel Paint Type Finish Enamel Other Related Info Number of Dust Ports 1 Dust Port Size 3 in Other Specifications Country of Origin China Warranty 1 Ye...

Page 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...Properly support workpiece avoid grinding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when grinding force is applied Always grind with workp...

Page 12: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Page 13: ...cate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements...

Page 14: ...s are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the...

Page 15: ...hine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements...

Page 16: ...14 Model G0897 Mfd Since 6 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 17: ...hop or disable start switch or power connection to prevent unsupervised use Assembly To assemble grinder 1 Machine comes attached to rectangular floor base Remove 4 pre installed M8 1 25 hex nuts M8 1...

Page 18: ...rest with fasteners removed in Step 8 8 Remove 2 pre installed M6 1 x 16 hex bolts and 6mm fender washers shown in Figure 15 7 Install spark trap in slot located beneath con tact wheel see Figure 14 T...

Page 19: ...ng pads Number of Mounting Holes 4 Dia of Mounting Hardware Needed 7 16 To connect dust collection system to machine 1 Fit 3 dust hose over dust port and secure in place with a hose clamp 2 Tug the ho...

Page 20: ...you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE se...

Page 21: ...r and then grinder 4 Holds workpiece firmly and flatly against either platen and work stop or contact wheel and work rest pushes workpiece into belt and moves it to different locations to wear sandpap...

Page 22: ...workpiece to dry before allow ing it to contact abrasive belt Wear the proper protective clothing Prepare for particles expelled from the grinder at high speeds Wear safety glasses face shield dust ma...

Page 23: ...otate drive wheel with one hand and watch how belt tracks see Figure 19 If sanding belt moves toward motor front of grinder rotate tracking knob clockwise 1 4 turn If sanding belt moves away from moto...

Page 24: ...y part of your body Figure 20 Example of flat grinding End grinding operations are performed on the front end of the grinder with the workpiece press ing against the contact wheel For additional contr...

Page 25: ...stall accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories T28798 Metal Dust Collector This mobile dust collector fe...

Page 26: ...T20456 DAKURA Safety Glasses Black Clear Figure 28 Assortment of basic eye protection T20456 T20451 T20503 T20502 T20452 T10456 Heavy Duty Anti Fatigue Mat 3 x 5 This Heavy Duty Anti Fatigue Mat featu...

Page 27: ...l startup always disconnect machine from power before adjustments maintenance or service For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To minimi...

Page 28: ...e Page 10 and circuit size 3 Ensure circuit is sized correctly and free of shorts Reset breaker or replace fuse 4 Correct motor wiring connections 5 Test replace if at fault 6 Fix broken disconnected...

Page 29: ...still for too long against belt 3 Belt too coarse 4 Platen worn 1 Reduce feed workpiece pressure 2 Keep workpiece moving while grinding 3 Use finer grit belt Page 19 4 Replace platen Snake shaped mar...

Page 30: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 31: ...MOTOR JUNCTION BOX ON OFF SWITCH viewed from behind Run Capacitor 60MFD 300VAC 3 4 7 8 Rd Grd Gn Rd Bk Rd Bl Bk Bk Neutral Hot Ground 110 VAC 5 15 Plug Grd A1 DKLD LDZ 6 2 Rd The motor wiring shown he...

Page 32: ...73 74 75 76 78 79 7 8 9 10 11 18 19 21 22 23 24 25 26 27 28 34 38 39 40 41 47 46 45 52 51 53 54 62 63 67 68 77 58 1 39 1 39 2 58 2 58 4 58 3 58 5 58 6 58 7 58 8 58 9 80 81 39 3 39 4 39 5 82 Main SECT...

Page 33: ...ASHER 8MM 58 7 P0897058 7 BALL BEARING 6202 2RS 23 P0897023 FLAT WASHER 8MM 58 8 P0897058 8 MOTOR CORD 14G 4W 15 24 P0897024 SLIDING BLOCK 58 9 P0897058 9 STRAIN RELIEF TYPE 3 M18 X 2 5 25 P0897025 PL...

Page 34: ...ece into grinding surface 10 Only remove jammed pieces when sandpaper is stopped 11 Turn motor OFF and disconnect power before changing sandpaper making adjustments or servicing 12 Do not wear loose c...

Page 35: ...ontingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve bette...

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