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Model G0897 (Mfd. Since 6/19)

• 

Extend  the  life  of  the  abrasive  belt  by 
regularly  using  a  PRO-STIK®  abrasive 
surface  cleaner  (see 

Accessories  on 

Page 23).

• 

When grinding against contact wheel (

Page 

22), make sure belt guard is closed.

• 

Hold  workpiece  securely  with  both  hands. 
Use  rests/stops  when  possible  to  support 
workpiece.

• 

Never  grind  magnesium.  Once  shaved  or 
powdered it is highly flammable and its fire is 
difficult to put out.

• 

Remember that grinding metal often produc-
es sparks. DO NOT allow anyone to stand in 
the path of the sparks. DO NOT grind metal 
near flammable materials.

• 

Make sure side cover is closed and latched 
during operation.

•   Change belts frequently for the best 
 

performance.

• 

The  workpiece  will  get  hot  as  you  continue 
to  grind.  Cool  the  workpiece  frequently  by 
quenching  in  water  or  another  approved 
solution. Allow workpiece to dry before allow-
ing it to contact abrasive belt.

•   Wear the proper protective clothing. Prepare 

for particles expelled from the grinder at high 
speeds.  Wear  safety  glasses,  face  shield, 
dust  mask,  earplugs,  leather  apron,  and 
heavy leather boots.

Grinding Tips

Replacing Belt

8.  Replace spark trap.

Figure 18. Rotation of belt.

To reduce risk of shock or 

accidental startup, always 

disconnect machine from 

power before adjustments, 

maintenance, or service.

1.  DISCONNECT MACHINE FROM POWER!

2.  Open belt access panel.

3.  Pull belt tension release lever out (see Figure 

18)  to  release  belt  tension.  The  lever  will 
snap into position.

4.  Remove old sanding belt from wheels.

5.  Place new sanding belt on wheels, then push 

belt tension lever in to place tension on belt.

 

Note: Make sure arrow on inside of sanding 
belt points same direction as belt rotation 
arrow on machine.

6.  Rotate belt by hand to verify belt moves freely 

without rubbing against any parts of machine.

7.  Check and adjust belt tracking (see following 

instructions).

Release 

Lever

Summary of Contents for G0897

Page 1: ...NG NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CS20496 PRINTED IN CHINA V1 08 19 MODEL G0897 4 X 48 2 WHEEL METAL BELT GRIND...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...nition Chart 14 Site Considerations 15 Assembly 15 Anchoring to Floor 17 Dust Collection 17 Test Run 18 SECTION 4 OPERATIONS 19 Choosing Abrasive Belts 19 Grinding Tips 20 Replacing Belt 20 Adjusting...

Page 4: ...machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means th...

Page 5: ...he names and locations of the controls and features shown below to better understand the instructions in this manual Identification Motor Eye Shield Work Stop Spark Trap Work Rest Contact Wheel Drive...

Page 6: ...components Figure 1 Main grinder controls C B A A Belt Guard Knob Opens and closes belt guard revealing and concealing platen as needed B ON OFF Buttons with Emergency Stop Cover ON button turns motor...

Page 7: ...nt Machine Weight 86 lbs Length x Width x Height 25 x 17 x 17 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 13 8A Minimum Circuit Size 20A Conn...

Page 8: ...uction Materials Stand Formed Steel Frame Formed Steel Paint Type Finish Enamel Other Related Info Number of Dust Ports 1 Dust Port Size 3 in Other Specifications Country of Origin China Warranty 1 Ye...

Page 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...Properly support workpiece avoid grinding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when grinding force is applied Always grind with workp...

Page 12: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Page 13: ...cate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements...

Page 14: ...s are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the...

Page 15: ...hine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements...

Page 16: ...14 Model G0897 Mfd Since 6 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 17: ...hop or disable start switch or power connection to prevent unsupervised use Assembly To assemble grinder 1 Machine comes attached to rectangular floor base Remove 4 pre installed M8 1 25 hex nuts M8 1...

Page 18: ...rest with fasteners removed in Step 8 8 Remove 2 pre installed M6 1 x 16 hex bolts and 6mm fender washers shown in Figure 15 7 Install spark trap in slot located beneath con tact wheel see Figure 14 T...

Page 19: ...ng pads Number of Mounting Holes 4 Dia of Mounting Hardware Needed 7 16 To connect dust collection system to machine 1 Fit 3 dust hose over dust port and secure in place with a hose clamp 2 Tug the ho...

Page 20: ...you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE se...

Page 21: ...r and then grinder 4 Holds workpiece firmly and flatly against either platen and work stop or contact wheel and work rest pushes workpiece into belt and moves it to different locations to wear sandpap...

Page 22: ...workpiece to dry before allow ing it to contact abrasive belt Wear the proper protective clothing Prepare for particles expelled from the grinder at high speeds Wear safety glasses face shield dust ma...

Page 23: ...otate drive wheel with one hand and watch how belt tracks see Figure 19 If sanding belt moves toward motor front of grinder rotate tracking knob clockwise 1 4 turn If sanding belt moves away from moto...

Page 24: ...y part of your body Figure 20 Example of flat grinding End grinding operations are performed on the front end of the grinder with the workpiece press ing against the contact wheel For additional contr...

Page 25: ...stall accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories T28798 Metal Dust Collector This mobile dust collector fe...

Page 26: ...T20456 DAKURA Safety Glasses Black Clear Figure 28 Assortment of basic eye protection T20456 T20451 T20503 T20502 T20452 T10456 Heavy Duty Anti Fatigue Mat 3 x 5 This Heavy Duty Anti Fatigue Mat featu...

Page 27: ...l startup always disconnect machine from power before adjustments maintenance or service For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To minimi...

Page 28: ...e Page 10 and circuit size 3 Ensure circuit is sized correctly and free of shorts Reset breaker or replace fuse 4 Correct motor wiring connections 5 Test replace if at fault 6 Fix broken disconnected...

Page 29: ...still for too long against belt 3 Belt too coarse 4 Platen worn 1 Reduce feed workpiece pressure 2 Keep workpiece moving while grinding 3 Use finer grit belt Page 19 4 Replace platen Snake shaped mar...

Page 30: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 31: ...MOTOR JUNCTION BOX ON OFF SWITCH viewed from behind Run Capacitor 60MFD 300VAC 3 4 7 8 Rd Grd Gn Rd Bk Rd Bl Bk Bk Neutral Hot Ground 110 VAC 5 15 Plug Grd A1 DKLD LDZ 6 2 Rd The motor wiring shown he...

Page 32: ...73 74 75 76 78 79 7 8 9 10 11 18 19 21 22 23 24 25 26 27 28 34 38 39 40 41 47 46 45 52 51 53 54 62 63 67 68 77 58 1 39 1 39 2 58 2 58 4 58 3 58 5 58 6 58 7 58 8 58 9 80 81 39 3 39 4 39 5 82 Main SECT...

Page 33: ...ASHER 8MM 58 7 P0897058 7 BALL BEARING 6202 2RS 23 P0897023 FLAT WASHER 8MM 58 8 P0897058 8 MOTOR CORD 14G 4W 15 24 P0897024 SLIDING BLOCK 58 9 P0897058 9 STRAIN RELIEF TYPE 3 M18 X 2 5 25 P0897025 PL...

Page 34: ...ece into grinding surface 10 Only remove jammed pieces when sandpaper is stopped 11 Turn motor OFF and disconnect power before changing sandpaper making adjustments or servicing 12 Do not wear loose c...

Page 35: ...ontingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve bette...

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