Grizzly G0776 Owner'S Manual Download Page 104

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Model G0776 (Mfd. Since 7/14)

Headstock Controls Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

201

P07760201

HEADSTOCK OIL FILL PLUG M16-2 X 1.5

229

P07760229

STEEL BALL 6MM

202

P07760202

HEADSTOCK TOP COVER

230

P07760230

COMPRESSION SPRING 6 X 13 X 1MM

203

P07760203

CAP SCREW M6-1 X 25

231

P07760231

SET SCREW M8-1.25 X 8

204

P07760204

HEADSTOCK OIL SIGHT M16-2 X 1.5

232

P07760232

EXT RETAINING RING 30MM

209

P07760209

CAP SCREW M4-.7 X 12

233

P07760233

SET SCREW M6-1 X 16

212

P07760212

O-RING 14 X 2.4

234

P07760234

SPEED ADJUST LEVER M8-1.25 X 6

213

P07760213

ROLL PIN 5 X 30

235

P07760235

SPEED ADJUST BASE LEVER M8-1.25

214

P07760214

SWING SHIFT LEVER

236

P07760236

COMPRESSION SPRING 6 X 26 X 1

215

P07760215

SHIFT FORK

237

P07760237

POSITION INDICATOR PLATE

216

P07760216

GEAR 51T

238

P07760238

FEED DIRECTION LEVER STUD M8-1.25 X 6

217

P07760217

SHAFT

238-1 P07760238-1 FEED DIRECTION LEVER HANDLE M8-1.25

218

P07760218

GEARED SHAFT 17T

239

P07760239

SET SCREW M6-1 X 8

219

P07760219

KEY 5 X 5 X 14

241

P07760241

STEEL BALL 5MM

220

P07760220

O-RING 16 X 2.4

242

P07760242

FEED DIRECTION LEVER HUB

221

P07760221

SHIFT FORK

243

P07760243

SHIFT FORK

222

P07760222

SHIFT COLLAR

244

P07760244

ROCKER

223

P07760223

OIL SEAL 30 X 3.1

245

P07760245

ROLL PIN 4 X 18

224

P07760224

FLAT WASHER 30MM

246

P07760246

SHAFT

225

P07760225

HANDLE HUB

247

P07760247

O-RING 10 X 1.9

226

P07760226

RANGE ADJUST LEVER HANDLE M8-1.25

248

P07760248

FLAT WASHER 16MM (COPPER)

227

P07760227

RANGE ADJUST LEVER STUD M8-1.25 X 6

249

P07760249

HEADSTOCK COVER GASKET

228

P07760228

RANGE ADJUST LEVER HUB

Summary of Contents for G0776

Page 1: ...odels manufactured since 7 14 COPYRIGHT MARCH 2015 BY GRIZZLY INDUSTRIAL INC REVISED NOVEMBER 2017 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WK17052 PRINTED IN CHINA V1 11 17 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ing 33 Chuck Jaw Reversal 34 4 Jaw Chuck 34 Faceplate 35 Tailstock 36 Centers 41 Steady Rest 43 Follow Rest 44 Carriage Slide Locks 45 Compound Rest 45 Tool Post 46 Manual Feed 47 Spider 48 Spindle Speed 48 Power Feed 50 End Gears 52 Threading 55 Coolant System 59 SECTION 5 ACCESSORIES 60 SECTION 6 MAINTENANCE 65 Schedule 65 Cleaning Protecting 65 Lubrication 66 Coolant System Service 71 Machine S...

Page 4: ...ls 101 Gearbox 103 Gearbox Controls 105 Change Gears 107 Apron 108 Cross Slide 110 Compound Rest Tool Post 112 Tailstock 114 Lathe Bed Motor 116 Feed Rod 118 Steady Follow Rest 120 Electrical 121 Digital Readout 123 Accessories 125 Labels Cosmetics 126 WARRANTY AND RETURNS 129 ...

Page 5: ...een the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Manufacture Date and Serial Number from the machine ID label see below This information is requir...

Page 6: ... received proper training B D C H J K L M S T U V W O N E F G A R P Q I A Headstock B DRO Unit C D1 4 Camlock MT 5 Spindle D 3 Jaw Chuck 6 E Quick Change Tool Post F Follow Rest G Halogen Work Lamp H Coolant Valve and Nozzle I Compound Rest J Cross Slide K Steady Rest L Tailstock see Page 6 for details M Longitudinal Leadscrew N Feed Rod O Control Rod P Coolant Reservoir and Pump Access Q Chip Tra...

Page 7: ...ng options E Quick Change Gearbox Levers and Dial Controls leadscrew and feed rod speed for threading and feeding operations Figure 2 Headstock controls and components B E C A D Refer to Figures 1 8 and the following descrip tions to become familiar with the basic controls of this lathe Many of the controls will be explained in greater detail later in this manual Main Power Switch The rotary switc...

Page 8: ...from workpiece N Feed Selection Lever Selects power feed for carriage or cross slide Tailstock O Quill Lock Lever Secures quill in position P Tailstock Lock Lever Secures tailstock in position along the bedway Q Graduated Scale Indicates quill movement in increments of 0 001 with one full revolu tion equaling 0 100 of quill travel R Quill Holds centers and tooling S Tailstock Offset Screws Adjusts...

Page 9: ... is ON cuts power to the motor and stops the spindle After the foot brake is used the spindle lever must be returned to the OFF middle position to reset the spindle switches before re starting spindle rotation Figure 8 Foot brake and spindle lever Foot Brake Spindle Lever Control Panel W Power Lamp Illuminates when main power switch is turned ON and EMERGENCY STOP button is reset X Jog Inching But...

Page 10: ...s Length x Width x Height 74 x 30 x 60 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 8 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 5 ft Power Cord Gauge 14 AWG Plug Included No Recommended Plug Type NEMA 6 15 Switch Type Control Panel w Magnetic Switch Protection Motors Spindle Horsepower...

Page 11: ... of Longitudinal Feeds 0 0019 0 0472 in rev Number of Cross Feeds 36 Range of Cross Feeds 0 0014 0 0116 in rev Number of Inch Threads 36 Range of Inch Threads 4 60 TPI Number of Metric Threads 32 Range of Metric Threads 0 4 7 mm Dimensions Bed Width 7 1 16 in Carriage Leadscrew Diameter 0 866 in Leadscrew TPI 8 TPI Carriage Leadscrew Length 44 1 2 in Steady Rest Capacity 0 31 2 95 in Follow Rest C...

Page 12: ...r Specifications Country of Origin China Warranty 1 Year Approximate Assembly Setup Time 1 Hour Serial Number Location ID Label on Front of Lathe Sound Rating 82 dB ISO 9001 Factory No Certified by a Nationally Recognized Testing Laboratory NRTL No Features D1 4 Camlock Spindle Quick Change Gearbox Convenient Pull Out Chip Tray Spindle Spider for Outboard Projects Full Length Splash Guard Built In...

Page 13: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruct...

Page 14: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 15: ...le with deadly force Make sure workpiece is properly secured before starting the lathe CHUCKS Chucks can be heavy and difficult to hold During installation and removal protect your hands and precision bed ways by using a chuck cradle or piece of plywood over the bed ways Use lifting equipment as necessary for large chucks STOPPING SPINDLE Always allow spindle to completely stop on its own or use a...

Page 16: ...rce To reduce the risk of this haz ard read and understand this document and seek additional training from an experienced chuck user before using a chuck CHUCK CAPACITY Avoid exceeding the capacity of the chuck by clamping an oversized workpiece If the workpiece is too large to safely clamp with the chuck use a faceplate or a larger chuck if pos sible Otherwise the workpiece could be thrown from t...

Page 17: ... a workpiece usually to machine a flat surface Feed The movement of a cutting tool into a workpiece Fixture A device that securely holds the workpiece in place during cutting operation as opposed to a jig which is used to hold and guide a workpiece through an operation Gib A tapered wedge located along a sliding member to take up wear or to ensure a proper fit Headstock The major lathe component t...

Page 18: ... fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Requirements for 220V This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requi...

Page 19: ...acement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immedi...

Page 20: ...kaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard im...

Page 21: ...l Post w Holder 1 D Steady Rest 1 Loose Inventory Components Qty E DRO Unit 1 F Toolbox 1 G Four Jaw Chuck 8 1 H Four Jaw Chuck Wrench 1 I Faceplate Camlock Set 1 J Faceplate 10 1 Toolbox Inventory Components Qty K Spindle Sleeve MT 5 MT 3 1 L Dead Center MT 3 Carbide Tip 1 M Dead Center MT 3 HSS Tip 1 N Tool Holder One Installed 2 O Bottle for Oil 1 P Hex Wrench Set 3 6 8 10mm 1 Ea Q Phillips and...

Page 22: ...c paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest ...

Page 23: ...is manual See below for required space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery a...

Page 24: ...gh four lift ing holes see Figure 15 Note To properly support the lathe and avoid damaging lathe components bar stock should be at least 1 diameter thick and 49 long so it projects 14 from both sides of the lathe when installed 7 Attach lifting straps to bar stock and power lifting equipment see Figure 15 Make sure there is enough space between straps and control rod feed rod leadscrew and electri...

Page 25: ...he anchoring methodology specified by the code Machine Base Concrete Lag Screw Lag Shield Anchor Flat Washer Drilled Hole Figure 16 Popular method for anchoring machinery to a concrete floor Anchoring to Concrete Floors Leveling machinery helps precision components such as bedways remain straight and flat during the lifespan of the machine Components on a machine that is not level may slowly twist...

Page 26: ... not change that oil until after the Test Run and Spindle Break In procedures Add the coolant of your choice now For detailed instructions on where the coolant tank is located and how to add fluid refer to Coolant System Service on Page 71 Power Connection Before the machine can be connected to the power supply there must be an electrical circuit that meets the Circuit Requirements for 220V on Pag...

Page 27: ...k x 2 Figure 20 DRO electrical connections 2 Connect X and Y axis cables and power cord to back of DRO unit as shown in Figure 20 DRO Power Cord X Axis Cable Y Axis Cable To install V belts 1 Open end gear cover to expose pulleys see Figure 18 Figure 18 Location of end gear cover and pulleys 2 Clean surfaces and grooves of pulleys mak ing sure to remove any oily residue see Page 20 3 Install and t...

Page 28: ...performed Operating an improperly set up machine may result in malfunction or unexpect ed results that can lead to serious injury death or machine property damage Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood NOTICE NEVER shift lathe ge...

Page 29: ...position This will disengage spindle 10 Move spindle speed range lever to L posi tion and move spindle speed lever to 70 position Note As long as the feed direction lever shown in Figure 23 is disengaged no torque will be transmitted to the quick change gear box or any other gear driven component As a result the quick change gearbox dials shown in Figure 23 can be left engaged or disengaged for th...

Page 30: ...before placing them under load After spindle break in is complete we recommend changing headstock and gearbox oil to remove any metal particles or debris that are present from the assembly and break in process The break in must be performed in succession with the Test Run procedure described in this manual as the steps in that procedure prepare the lathe controls for the break in process DO NOT pe...

Page 31: ... this entire manual BEFORE using machine To complete a typical operation the operator does the following 1 Securely mounts workpiece in lathe 2 Puts on safety glasses and a face shield rolls up sleeves removes jewelry and secures any clothing jewelry or hair that could get entangled in moving parts 3 Installs tooling aligns it with workpiece then backs it away to establish a safe startup clearance...

Page 32: ...rning between centers off center turning and boring Never use spindle speeds faster than chuck RPM rating or safe limits of your workpiece Excessive spindle speeds greatly increase risk of workpiece or chuck being thrown from machine with deadly force Camlock Stud Installation Follow this procedure to install camlock studs in chucks faceplates or drive plates so they can be mounted to the spindle ...

Page 33: ...ng support and protective devices used when installing removing chucks Chuck Installation To ensure accurate work it is extremely important to make sure the spindle nose and chuck mating surfaces tapers are clean Even a small amount of lint or debris can affect accuracy The chuck is properly installed when all camlocks are tight the spindle and chuck tapers firmly lock together and the back of the...

Page 34: ...stration Marks Registration Marks Lightly stamp registration marks across the mating seams of chuck components These marks will help you re install the chuck in the same position after removal which ensures consistent chuck balance and turning results and allows the same camlocks and studs to operate together for consistent locking and unlocking 7 Verify that chuck fits spindle properly by checkin...

Page 35: ...oes not immediately come off rotate it approximately 60 and tap it again Make sure all marks on cams and spindle are properly aligned for removal This 3 jaw scroll type chuck has an internal scroll gear that moves all jaws in unison when adjusted with the chuck key This chuck holds cylindrical parts on center with the axis of spindle rotation and can be rotated at high speeds if the workpiece is p...

Page 36: ...k jaws 4 Jaw Chuck Refer to the Chuck Installation or Chuck Removal sections for instructions on installing or removing the 4 jaw chuck The 4 jaw chuck features independently adjust able jaws for holding non concentric or off center workpieces Each jaw can be independently removed from the chuck body and reversed for a wide range of work holding versatility Because of dynamic forces involved in ma...

Page 37: ...e Refer to the prior Chuck Installation and Chuck Removal subsections for instructions on installing or removing the faceplate The faceplate included with your lathe can be used for a wide range of operations including machining non concentric workpieces straight turning between centers off center turning and boring The tools needed for mounting a workpiece will vary depending on the type of setup...

Page 38: ...ion Figure 36 Tailstock and quill lock levers in locked position Quill Handwheel Quill Lock Lever Tailstock Lock Lever Tailstock The tailstock is typically used to support long workpieces at the side opposite the spindle using a live or dead center It can also hold a tapered drill bit or a drill chuck with a regular drill bit for boring holes Unlike boring done with a drill press where the workpie...

Page 39: ...ailstock lock lever counterclockwise to lock tailstock against bedways Using Quill 1 Rotate quill lock lever clockwise to loosen quill 2 Turn quill handwheel clockwise to move quill toward spindle or counterclockwise to move it away from spindle 3 Rotate quill lock lever counterclockwise to secure quill Installing Tooling Figure 38 Example photos of inserting tools into the tailstock Tang Figure 3...

Page 40: ...ng surfaces of quill and center making sure no lint or oil remains on tapers 3 With a firm and quick motion insert tool into quill Check to see if it is firmly seated by attempting to twist it a firmly seated tool will not twist 4 Unlock tailstock and move it until tip of tool is close to but not touching workpiece then lock tailstock 5 Start spindle rotation unlock quill lock lever then turn quil...

Page 41: ...nt Turn CCW Turn CCW Turn CW Turn CW 4 Retighten offset locking set screw to secure offset Offset Locking Set Screw Aligning Tailstock to Spindle Centerline Figure 42 Turning a dead center This is an essential adjustment that should be ver ified or performed each time the tailstock is used to turn concentric workpieces between centers or immediately after offsetting the tailstock when turning a ta...

Page 42: ...djust tailstock toward the operator If test stock is thinner at tailstock end move tailstock toward back of lathe 1 2 the distance of taper amount as shown below Looking down from above Move tailstock toward back of lathe 1 2 the amount of taper Figure 45 Adjust tailstock away from the operator 9 Repeat Steps 6 8 until desired accuracy is achieved Figure 43 Example of stock mounted between the cen...

Page 43: ...d maximize smooth operation Using low spindle speeds will also reduce the heat and wear from friction Figure 46 Adapter sleeve and centers Dead Center Adapter Sleeve Carbide Tipped Dead Center Figure 47 Example of using a dead center with a faceplate and lathe dog Dead Center Lathe Dog 1 DISCONNECT MACHINE FROM POWER 2 Thoroughly clean and dry all threads and mating surfaces of spindle bore and ce...

Page 44: ...er mounted in tailstock well lubricated 3 Use quill handwheel to feed quill out from casting approximately 1 Note The maximum quill travel is 4 but we do not recommend extending the quill more than 2 or stability and accuracy will be reduced 4 Insert center into tailstock quill 5 Seat center firmly into quill during workpiece installation by rotating quill handwheel clock wise to apply pressure wi...

Page 45: ...enters Note Only apply enough pressure to securely mount the workpiece between centers Avoid over tightening the center against the workpiece or it may become difficult to remove later Also over tightening will result in excessive friction and heat which may damage the workpiece or center Steady Rest The steady rest supports long shafts and can be mounted anywhere along the length of the bedway Fa...

Page 46: ...hile still allowing it to freely rotate 7 Tighten set screws and jam nuts to secure settings Note To reduce the effects of friction lubri cate the fingers with anti seize lubricant dur ing operation Figure 52 Example of workpiece mounted in steady rest Follow Rest Tip To reduce the effects of friction lubricate the finger tips with generous amounts of anti sieze lubricant during operation Tools Ne...

Page 47: ... cross slide as a quick refer ence point This will allow you to quickly return the compound rest to that exact angle the next time you need to cut threads The compound rest handwheel has an indirect read graduated scale This means that the dis tance shown on the scale represents the actual distance the cutting tool moves The base of the compound rest has another graduated scale used for setting th...

Page 48: ... NOT extend a cutting tool more than 2 5 times the width of its cross section e g 2 5 x 0 5 1 25 Tools Needed Qty Open End Wrench Socket 27mm 1 Hex Wrench Size 5mm Installing Tool Aligning Cutting Tool with Spindle Centerline There are a number of ways to check and align the cutting tool to the spindle centerline If nec essary you can raise the cutting tool by placing steel shims underneath it The...

Page 49: ...ound Rest Handwheel Cross Slide Handwheel Figure 60 Manual feed controls Carriage Handwheel Graduated Dial Increments 0 02 0 51mm One Full Revolution 0 66 16 76mm Use the carriage handwheel to move the carriage left or right along the bed Cross Slide Handwheel Graduated Dial Increments 0 002 0 05mm One Full Revolution 0 2 5 08mm Adjust the position of the graduated scale by hold ing the handwheel ...

Page 50: ...d optimize tool life The books Machinery s Handbook or Machine Shop Practice and some internet sites pro vide excellent recommendations for which cutting speeds to use when calculating the spindle speed These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource Also there are a large number of easy to use spi...

Page 51: ...5 190 Spindle Speed RPM X min Spindle Range Lever Spindle Speed Lever The spindle speed and range levers control the gear configuration in the headstock to produce the selected spindle speed Configuration Example Figure 65 shows the levers positioned for a spindle speed of 460 RPM Note If the spindle speed levers do not easily adjust into position rotate the spindle by hand while you apply pressur...

Page 52: ...arriage for threading operations refer to Threading on Page 55 Power Feed If the feed selection lever and the half nut are engaged at the same time machine damage could occur Even though there is a lock out device to prevent this it could break if forced Power Feed Controls Use Figures 66 67 and the following descrip tions to understand the power feed controls Note Before using power feed you may ...

Page 53: ...esh Setting Power Feed Rate The feed rate chart see Figure 66 on previous page for location displays the settings for the headstock feed controls for feed rates Figure 67 Apron power feed controls D Examining the chart you will see two rows of Z Gear headings shaded in gray indicating the tooth count of the gear in the Z position see Figure 68 inch INCH THREADS Figure 69 0 0021 location on feed ch...

Page 54: ...up for a power feed rate of 0 0021 in rev Figure 70 Feed control settings for a 0 0021 carriage feed rate The end gears must be correctly setup for power feed inch or metric threading operations Use the photo below to identify the upper 24T 48T gear middle 120T 127T change gears and lower Z gear which are also referenced on the headstock feed and threading charts The following subsections explain ...

Page 55: ...rench 16mm 1 To configure end gears for threading 32 TPI 1 Locate 32 TPI on inch thread chart then locate 24T upper position gear and 48T Z position gear see Figure 75 which corre spond to 32 TPI Gather 24T and 48T gears Figure 73 Inch feed chart change gears INCH THREADS Upper Position 127T Gear METRIC THREADS INDICATOR TABLE 120T Gear 127T Gear Upper Position Arm Support Figure 76 Arm support an...

Page 56: ...r 5 Loosen 120T 127T gear support hex nut and slide the middle gear away from the lower Z position gear as shown in Figure 77 Arm Support Hex Nut Gear Support Hex Nut Upper Position Gear Z Position Gear 120T Gear 127T Gear Figure 77 End gear placement Arm Support Hex Nut Gear Support Hex Nut 24T Gear 48T Gear 120T Gear 127T Gear Figure 78 60T 54T gears installed 10 Rotate 127T gear up against 24T ...

Page 57: ...ow to set up the lathe for the desired threading operation To set dials for 32 TPI 1 DISCONNECT LATHE FROM POWER 2 Install 24T and 48T gears as instructed in End Gear Configuration Example on Page 53 3 Locate 32 TPI and A2 in chart below A2 indicates that the dial marked A E must be set to the A position and the dial marked 1 5 must be set to the 2 position The sub row I indicates the dial marked ...

Page 58: ...l see Figure 82 pivot the gear teeth so they mesh with the leadscrew threads then re tighten the cap screw Note The thread dial is not used for metric threading or pitch turning You must leave the half nut engaged from the beginning until the turning is complete for this type of operation When threading we recommend using slow est speed possible and avoiding deep cuts so you are able to disengage ...

Page 59: ... 4 8 1 8 2 4 6 8 2 4 6 8 1 8 2 4 6 8 1 8 2 4 6 8 1 8 1 8 4 Figure 84 Thread dial chart Find the TPI threads per inch that you want to cut in the left columns under TPI shown in Figure 84 then reference the dial number in the right columns under Scale The dial number indicates when to engage the halfnut for a specific thread pitch as indicated by the thread dial see Figure 82 on Page 56 Note The bl...

Page 60: ...7 Table Thread Dial Figure 85 Example of TPI ending in 1 2 Important Once a number has been selected continue using that number or its opposite on the dial For example If you make the first threading pass and select 1 then all following passes you must select the 1 or its opposite number 5 If you make the first threading pass and select 3 then all following passes you must select either the 3 or i...

Page 61: ... production turning Oil water emulsions and synthetic cutting fluids are the most common for typical lathe operations Sulferized oils often are used for threading For small projects spot lubrications can be done with an oil can or brush or omitted completely Running the pump without adequate fluid in the coolant tank may permanently damage it which will not be covered under warranty BIOLOGICAL POI...

Page 62: ...ate with Moly D Multi purpose Grease 14 5 oz A rich green moly grease that provides excellent stability and unsurpassed performance under a wide range of temperatures and operating condi tions Figure 93 T23964 Armor Plate Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended...

Page 63: ...splays read independently of each other too You Have to Make this Part Figure 98 T10118 Tailstock Digital Readout Figure 99 G1070 Live Center Set G1070 MT3 Live Center Set This live center set offers seven interchangeable tips High quality needle bearings prolong tool life and special tool steel body and tips are precision ground Supplied in wooden box H8396 Chambering a Championship Match Barrel ...

Page 64: ... Quick Change Tool Holders All models are Series 200 G5701 Boring Bar Holder 3 4 G5704 Parting Tool Holder 5 8 G5705 Knurling Tool Holder 1 4 5 8 G5703 Morse Taper Holder MT 3 G5700 Turning Boring Holder 1 4 5 8 1 2 ø G5699 Turning Holders 1 4 5 8 Figure 101 Quick change tool holders G5701 G5704 G5705 G5703 G5700 G5699 T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T2050...

Page 65: ...older MT 3 Holder is designed to allow free movement of a floating reamer in 3 directions vertical horizontal and angular as required for proper performance of any floating reamer Figure 110 Bald Eagle reamer holder MT 3 T10665 Adjustable Reamer Holder MT 3 Mount this Pacific Tool and Gauge Adjustable Reamer Holder in your lathe tailstock secure a barrel chambering reamer in the holder for free fl...

Page 66: ...9 Magnetic base dial indicator combo G9849 Magnetic Base Dial Indicator Combo Magnetic base engages with the turn of a switch and allows pinpoint adjustment The dial indica tor features 0 1 travel and has a resolution of 0 001 Set includes a molded case for protection and convenience Figure 111 5 C quick change collet chuck and 15 pc 5 C collet set Figure 112 4 Pc Measuring Tool Set G9788 4 Pc Mea...

Page 67: ...d swarf from bed slides Wipe down all unpainted or machined sur faces with an oiled rag Every 50 Hours Lubricate end gears Page 69 Every 1000 Operating Hours Change the headstock oil Page 66 Change the gearbox oil Page 67 Change the apron oil Page 68 Annually Check level bedway Page 23 Cleaning Protecting Because of its importance we recommend that the cleaning routine be planned into the workflow...

Page 68: ...tion of the gears much like an automotive manual transmis sion Change the oil after the first 300 hours of use then every 1000 hours Checking Oil Level The headstock reservoir has the proper amount of oil when the oil level in the sight glass is approxi mately halfway The oil sight glass is located on the right side of the headstock as shown in Figure 115 Figure 115 Location of headstock oil sight...

Page 69: ...the oil level in the sight glass is approxi mately halfway The oil sight glass is located below the end gears as shown in Figure 118 Changing Oil Change the quick change gearbox oil after the first 300 hours of use then after every 1000 hours of use Place a catch pan under the quick change gearbox drain plug see Figure 118 Use a 6mm hex wrench to remove the gearbox fill plug see Figure 118 then re...

Page 70: ... excess oil A Cross slide leadscrew slides B Compound rest leadscrew slides C Saddle Slides D Carriage handwheel E Cross slide handwheel F Tailstock ball oilers G Change Gear Hub H Leadscrew end bearings Apron Oil Type Grizzly T23962 or ISO 68 Equivalent Oil Amount 0 23 Quarts Check Add Frequency Daily Change Every 1000 Operating Hours Checking Oil Level The apron oil sight glass is on the front o...

Page 71: ...n noise and wear Wipe away excess grease that could be thrown onto the V belts and reduce optimal power transmission from the motor Figure 125 End gears Handling Care Make sure to clean and lubricate any gears you install or change Be very careful during handling and storage the grease coating on the gears will easily pickup dirt or debris which can then spread to the other gears and increase the ...

Page 72: ...8 Equivalent Oil Amount As Needed Lubrication Frequency Daily Before lubricating the bedways see Figure 126 clean them with mineral spirits Apply a thin coat of oil along the length of the bedway Move the steady rest carriage and tailstock to access the entire length of the bedways If the lathe is in a moist or dirty environment increase the lubrica tion interval Longitudinal Leadscrew Oil Type Gr...

Page 73: ...ed the pump will inevitably begin sucking it up Hazards As coolant ages and gets used dangerous microbes can proliferate and create a biological hazard The risk of exposure to this hazard can be greatly reduced by replacing the old fluid on a monthly basis or as indicated by the fluid manu facturer The important thing to keep in mind when work ing with the coolant is to minimize exposure to your s...

Page 74: ...rding to federal state and fluid manufacturer s requirements Running coolant pump longer than nec essary for this procedure without adequate fluid in tank may permanently damage it which will not be covered under warranty 3 Pour coolant into tank until it is approximately 1 from top 4 Slide tank back into cabinet and replace access cover Changing Coolant When you replace the old coolant take the t...

Page 75: ...he V belts so they do not become stretched during the storage period Be sure to place a maintenance note near the power button as a reminder that the belts have been loosened or removed 7 Place a few moisture absorbing desiccant packs inside of the electrical box 8 Cover the lathe and place it in a dry area that is out of direct sunlight and away from haz ardous fumes paint solvents or gas Fumes a...

Page 76: ...Machine undersized for task 2 Feed rate cutting speed too fast 3 Wrong workpiece material 4 Belt s slipping 5 Motor wired incorrectly 6 Plug receptacle at fault 7 Gearbox at fault 8 Motor overheated 9 Run capacitor at fault 10 Pulley sprocket slipping on shaft 1 Use sharp tools at correct angle reduce feed rate depth of cut use coolant if possible 2 Decrease feed rate cutting speed 3 Use correct t...

Page 77: ...pindle speed see Page 48 and feed rate see Page 51 2 Sharpen tooling or select a better tool for intended operation 3 Adjust tool holder so tool is even with spindle centerline Page 46 4 Tighten gibs see Page 78 5 Change spindle bearings 6 Adjust bearing preload see Page 84 7 Replace belts see Page 83 8 Change setup to properly support workpiece Tapered tool difficult to remove from tailstock quil...

Page 78: ...replace jaws 2 Stone or file off high spot in jaw slots Spindle lacks turning power or starts up slowly 1 Belts are slipping 1 Tighten adjust belts see Page 83 Gear change dials will not shift into position 1 Gears not aligned inside headstock quick change gearbox 1 Rotate spindle by hand with light pressure on the dial until gear falls into place Workpiece slips in chuck 1 Chuck jaws do not match...

Page 79: ...ew making it hard to turn Overtightening will cause excessive wear to the sliding block and leadscrew Tools Needed Qty Hex Wrench 2 5mm 1 Ea Figure 130 Leadscrew nut viewed from back of machine 4 Test after each adjustment by rotating handwheel back and forth until backlash amount is acceptable 5 Re install backsplash Backlash Adjustment Set Screws Leadscrew Nut To adjust cross slide backlash 1 Fe...

Page 80: ...n slide freely during adjust ment then lubricate the ways The gib adjustment process usually requires some trial and error Repeat the process as nec essary until you find the best balance between loose and stiff movement Most machinists find that the ideal gib adjustment is one where a small amount of drag or resistance is present yet the handwheels are still easy to move The goal of adjusting the...

Page 81: ...rench 8mm 1 Open End Wrench 13mm 1 To adjust saddle slide gib 1 DISCONNECT LATHE FROM POWER 2 Clean and lubricate lathe ways slide and leadscrew refer to Ball Oiler Lubrication on Page 68 for instructions and lubricant specifi cations 3 If carriage lock Figure 87 is tight loosen it two turns 4 Loosen jam nuts on four set screws shown in Figure 134 and adjust set screws as follows To tighten the ca...

Page 82: ...adjusted when you feel a slight drag while opening and closing it It should not feel too stiff or too loose 6 Repeat Steps 3 5 if necessary until you are satisfied with half nut adjustment then re install thread dial Replacing Shear Pin A straight 4 x 25mm brass shear pin Figure 136 holds the leadscrew and the drive hub together The pin is designed to break and disengage the power transfer to the ...

Page 83: ...ain line up the marks and drive out the pin pieces and tap in the new pin Adjusting Feed Clutch This lathe is equipped with a feed rod clutch shown in Figure 137 that connects the feed drive hub with the feed rod through a set of spring load ed internal steel balls This clutch helps protect the apron feed system from overload The feed rod clutch comes set from the factory and unless there is a pro...

Page 84: ...ed Using the 4mm hex wrench loos en the 4 set screws 1 8 turn and recheck for slippage Figure 138 Feed clutch details Adjusting Tailstock Lock When pushed toward the spindle the tailstock lock holds the tailstock firmly in place on the bedway with a locking plate underneath If the position of the lock lever is difficult to use the lever can be adjusted for the best leverage Tool Needed Qty Open En...

Page 85: ... location End Gear Cover 3 Adjust hex nuts on motor mount bolts see Figure 141 until there is approximately 3 4 deflection in each V belt when it is pushed with moderate pressure Motor Mount Bolts Pulley Deflection Pulley 3 4 Figure 141 Location of motor mount bolts 4 Firmly tighten hex nuts to secure setting then re install motor access panel and close end gear cover Replacing V Belts 1 DISCONNEC...

Page 86: ...ge occurs one or more spindle bearings will have to be replaced as this damage will generate vibration at higher spindle speeds This lathe is shipped from the factory with the spindle bearing preload set If the spindle ever develops end play and the workpiece finish suf fers you can re establish the bearing preload remove the end play and correct the workpiece finish issue Tools Needed Qty Hook St...

Page 87: ...preload It is essential that you find this point without tightening spanner nut too much and inadvertently pre load spindle bearings If you think you have gone past zero end play point unload bearings by repeating Steps 5 6 then re tighten inner spanner nut until it has reached zero end play position 10 Tighten spanner nut an additional 1 16 turn 11 Without allowing inner spanner nut to tighten an...

Page 88: ... This lathe is equipped with a removable gap insert that will allow for turning large diameter workpieces The gap was seated pre loaded and then ground for precise mating and alignment at the factory Removing the gap can cause the lathe insert to slightly spring out of shape When re installed there is no guarantee that original alignment and flush mating will be the same For this reason removing t...

Page 89: ...ABSOLUTELY CLEAN 2 Lightly oil a lint free cloth with way oil and rub a thin film into pores of freshly cleaned gap surfaces Next place gap in position on lathe bed 3 Back off threaded dowel pin jam nuts until they are flush with end of pins then drop pins into pin holes in gap 4 Jostle gap closer to its final alignment until pins seat naturally Re installing Gap Checking Replacing Brake Shoes If ...

Page 90: ...brakes linings are 3 16 or thinner proceed to Step 7 7 Put on safety glasses and remove E clip springs and brake shoes shown in Figure 149 8 Replace or dress drum pulley as required 9 Install brake shoes springs and E clip 10 Install pulley and re assemble in opposite manner that you disassembled it in Steps 2 5 11 Start lathe and test brake operation 4 Have another person step on brake pedal to l...

Page 91: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFF...

Page 92: ...l Panel Electrical Cabinet SINO SDSS 2V Brake Pedal Switch Wiring Overview Component Location Index Brake Switch Page 95 Control Panel Page 94 Coolant Pump Motor Page 95 Work Lamp Page 96 DRO Page 95 Spindle Switch Page 96 Spindle Motor Page 93 Electrical Cabinet Page 91 Page 94 Page 96 Page 95 Page 95 Page 95 Page 96 Page 96 Page 93 Page 91 ...

Page 93: ...9 9 6 0 0 U11 U11 V21 V21 V21 W11 W11 W11 NC96 NO97 NO NC95 TEST RESET 98 FR2 0 3 0 25 0 4 0 35 A Relay 13 13 10 U10 U10 L10 L10 6 31 11 11 11 31 L21 ON OFF QF2 BACK PE L U21 8 2 7 1 3 FRONT GS 20 04 2 LW26 20 PE 30 L U1 W1 1 7 7 2 V2 14 15 12 L N N 4 4 10 17 5 4 PE PE 4 N1 L1 N1 N1 L1 L1 N1 L10 L10 Delixi Delixi Delixi PE PE PE 15 0 0 15 0 1 5 5 17 18 0 0 14 U11 6 5 DELIXI CJX2 0901 DELIXI CJX2 9...

Page 94: ... 92 Model G0776 Mfd Since 7 14 Electrical Cabinet Figure 150 Electrical cabinet wiring ...

Page 95: ...Wiring CBB65 20MFD 450VAC CD60 150MFD 250VAC PE Spindle Motor Start Capacitor Run Capacitor V2 V2 W1 W1 W2 V1 U1 U1 U2 Ground Figure 151 Spindle motor junction box Figure 152 Start capacitor Figure 153 Run capacitor To Electrical Cabinet Page 91 ...

Page 96: ...3 4 NO Ground LA125H BE101C 240VAC 3A 240VAC 3A AC 15 DC 13 220V 4 5A 220V 0 3A Coolant Pump ON OFF Switch Jog Button Control Panel As Viewed from Behind 14 4 0 2 2 2 1 1 PE Minger Minger Minger DELIXI LAY3 1 4 2 3 1 Control Panel Wiring Figure 154 Control panel wiring To Electrical Cabinet Page 91 ...

Page 97: ... 15 Delixi LXW5 11N1 17 0 Figure 155 Coolant pump motor Figure 156 Brake pedal switch Figure 157 DRO wiring To Electrical Cabinet Page 91 Brake Pedal Switch Work Lamp COM NO NC 2 1 12 15 Delixi LXW5 11N1 17 0 To Electrical Cabinet Page 91 X Axis Sensor Y Axis Sensor DRO SINO SDS6 2V 25V AC100 240V SINO KA300 1020H SINO KA 500 200H Viewed from Behind X Y To Electrical Cabinet Page 91 ...

Page 98: ...12 15 Delixi LXW5 11N1 17 0 To Electrical Cabinet Page 91 To Electrical Cabinet Page 91 Power Connection Wiring Hot Hot Ground 6 15 Plug As Recommended 220 VAC G L N To Electrical Cabinet Page 91 Additional Component Wiring Spindle ON OFF Switch 4 10 2 5 NC NO COM NC NO COM 3 3 Figure 159 Spindle ON OFF switch Figure 158 Work lamp wiring ...

Page 99: ...nd Brake Coolant Pump 16 10 15 14 13 12 11 10 10 2 9 2 10 67 10 10 35 36 37 38 39 40 41 44 45 46 47 48 49 50 42 51 52 53 54 55 5 56 57 9 58 26 21 59 34 21 42 22 22 23 24 31 32 33 60 61 62 63 64 65 66 1 2 8 8 1 7 6 5 19 7 20 28 3 4 18 17 25 26 27 29 30 ...

Page 100: ...P07760049 PHLP HD SCR M4 7 X 40 15 P07760015 RIGHT CABINET 50 P07760050 BRAKE RETAINING COLLAR 16 P07760016 LIFTING HOLE COVER 51 P07760051 BRAKE PEDAL SHAFT RIGHT 17 P07760017 CAP SCREW M4 7 X 6 52 P07760052 BRAKE PEDAL 18 P07760018 COOLANT HOSE COLLAR 53 P07760053 COOLANT CHUTE 19 P07760019 COOLANT FITTING 54 P07760054 LOCK CONNECTOR 20 P07760020 COOLANT NOZZLE 55 P07760055 COOLANT TANK 21 P0776...

Page 101: ... 126 128 131 132 133 134 135 136 137 138 139 140 131 125 141 130 129 111 113 114 182 101 102 103 104 105 108 125 164 165 166 167 168 167 166 169 169 176 169 172 175 174 173 172 171 118 170 109 181 112 IV III 127 142 143 146 147 148 149 150 151 152 127 154 153 145 144 157 158 159 183 160 161 162 163 177 178 179 185 180 184 ...

Page 102: ...P07760118 KEY 6 X 6 X 50 162 P07760162 CAM PIN 119 P07760119 GEAR 29T 163 P07760163 CAM 120 P07760120 GEAR 46T 164 P07760164 O RING 25 2 X 2 4 121 P07760121 GEAR 38T 165 P07760165 SHAFT 122 P07760122 EXT RETAINING RING 35MM 166 P07760166 INT RETAINING RING 42MM 123 P07760123 BALL BEARING 6203 OPEN 167 P07760167 BALL BEARING 16004 OPEN 124 P07760124 FRONT PLUG 168 P07760168 GEAR 30T 125 P07760125 S...

Page 103: ...4 101 Headstock Controls 233 242 241 236 239 247 246 215 216 217 218 219 220 212 221 222 223 224 203 226 228 229 230 233 234 235 229 236 231 201 212 248 201 245 244 243 214 213 225 237 209 231 232 238 238 1 202 203 204 249 227 ...

Page 104: ...PRING 6 X 26 X 1 215 P07760215 SHIFT FORK 237 P07760237 POSITION INDICATOR PLATE 216 P07760216 GEAR 51T 238 P07760238 FEED DIRECTION LEVER STUD M8 1 25 X 6 217 P07760217 SHAFT 238 1 P07760238 1 FEED DIRECTION LEVER HANDLE M8 1 25 218 P07760218 GEARED SHAFT 17T 239 P07760239 SET SCREW M6 1 X 8 219 P07760219 KEY 5 X 5 X 14 241 P07760241 STEEL BALL 5MM 220 P07760220 O RING 16 X 2 4 242 P07760242 FEED...

Page 105: ...6 305 333 333 304 339 303 333 302 330 301 329 331 323 336 322 332 341 341 321 320 319 333 305 333 318 317 316 315 314 313 339 312 311 333 310 309 328 331 326 340 333 304 325 335 339 333 310 309 324 334 399 I II III 327 327 1 327 2 327 1 327 2 I II III 324 324 328 ...

Page 106: ...375 389 347 348 386 349 350 353 387 355 384 384 357 358 359 360 361 362 370 356 364 381 383 390 363 380 388 375 377 392 391 379 385 371 372 366 371 367 378 360 393 351 352 394 376 342 373 343 395 344 376 345 374 346 365 369 382 368 379 397 396 398 ...

Page 107: ...22T 375 P07760375 CAP SCREW M6 1 X 12 327 P07760327 GEARBOX 376 P07760376 CAP SCREW M6 1 X 25 327 1 P07760327 1 FLAT WASHER 16MM COPPER 377 P07760377 CAP SCREW M8 1 25 X 16 327 2 P07760327 2 OIL PLUG M16 X 1 5 378 P07760378 CAP SCREW M8 1 25 X 20 328 P07760328 CAP SCREW M6 1 X 12 379 P07760379 SET SCREW M5 8 X 8 CONE PT 329 P07760329 CAP SCREW M6 1 X 16 380 P07760380 SET SCREW M8 1 25 X 6 330 P077...

Page 108: ...1 5 X 60 40 403 P07760403 GEAR 24T 415 P07760415 BUSHING 404 P07760404 KEY 5 X 5 X 8 416 P07760416 GEAR 48T 405 P07760405 HEX NUT M10 1 5 418 P07760418 END COVER 406 P07760406 FLAT WASHER 10MM 419 P07760419 CHANGE GEAR 22T 407 P07760407 GEAR 120T 127T 420 P07760420 CHANGE GEAR 26T 408 P07760408 BALL BEARING 6003 2RS 421 P07760421 CHANGE GEAR 38T 409 P07760409 IDLER GEAR BUSHING 422 P07760422 CHANG...

Page 109: ...514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 543 544 545 551 552 553 554 555 556 557 558 559 560 561 562 555 563 564 508 565 566 567 568 569 570 571 572 522 573 574 575 576 577 578 579 501 ...

Page 110: ... 10 518 P07760518 GEAR 16T 558 P07760558 LOCATING BLOCK 519 P07760519 CAP SCREW M6 1 X 15 559 P07760559 ROLL PIN 5 X 25 520 P07760520 SHAFT 560 P07760560 GEAR 14T 521 P07760521 EXT RETAINING RING 18MM 561 P07760561 SHAFT CAP 522 P07760522 SET SCREW M6 1 X 6 CONE PT 562 P07760562 GEARED SHAFT 523 P07760523 GEAR 21T 563 P07760563 BALL OILER 6MM PRESS IN 524 P07760524 DOWEL PIN 5 X 10MM 564 P07760564...

Page 111: ...01 602 602 603 604 605 606 608 607 609 610 611 612 613 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 639 638 640 640 641 642 643 613 644 649 650 626 623 607 608 645 646 Cross Slide ...

Page 112: ...34 PLATE SPRING 611 P07760611 TAPER PIN 6 X 45 INT THREADED 635 P07760635 HANDWHEEL 60MM DIA W HANDLE 612 P07760612 CAP SCREW M10 1 5 X 30 636 P07760636 BUSHING 613 P07760613 BALL OILER 6MM PRESS IN 637 P07760637 CAP SCREW M6 1 X 16 614 P07760614 GIB SCREW M6 1 X 30 638 P07760638 SHOULDER SCREW M8 1 5 X10 10 X 48 615 P07760615 CROSS SLIDE 639 P07760639 HANDWHEEL HANDLE 616 P07760616 CAP SCREW M6 1...

Page 113: ...776 Mfd Since 7 14 111 Compound Rest Tool Post 702 707 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 724 729 730 731 732 733 734 735 736 701 703 705 706 708 709 737 738 739 704 740 ...

Page 114: ...WAVY WASHER 10MM 729 P07760729 HANDWHEEL HANDLE LARGE 710 P07760710 BALL OILER 6MM PRESS IN 730 P07760730 COMPOUND REST GRADUATED COLLAR 711 P07760711 THREADED RETAINING PIN M6 1 X 6 731 P07760731 HANDWHEEL 80MM DIA W HANDLE 712 P07760712 SET SCREW M6 1 X 16 CONE PT 732 P07760732 BUSHING 713 P07760713 COMPOUND REST 733 P07760733 CAP SCREW M6 1 X 12 714 P07760714 T BOLT M10 1 5 X 45 12MM HEAD 734 P...

Page 115: ...Model G0776 Mfd Since 7 14 113 Tailstock 802 801 803 836 805 806 807 808 809 810 811 812 813 814 810 816 817 818 819 820 821 822 823 824 825 827 828 829 830 831 815 832 833 834 835 826 804 ...

Page 116: ... COLLAR 825 P07760825 CAM SLEEVE 808 P07760808 CAP SCREW M6 1 X 16 826 P07760826 SET SCREW M10 1 5 X 50 DOG PT 809 P07760809 QUILL LEADSCREW BRACKET 827 P07760827 TAILSTOCK LOCKING SCREW 810 P07760810 BALL OILER 6MM PRESS IN 828 P07760828 TAILSTOCK BASE 811 P07760811 THRUST BEARING 51102 829 P07760829 TAILSTOCK BLOCK M12 1 75 X 100 812 P07760812 KEY 4 X 4 X 15 830 P07760830 TAILSTOCK CLAMP BLOCK 8...

Page 117: ... 916 917 918 951 958 959 952 957 953 954 955 956 956 905 919 919 920 904 905 906 907 908 909 910 912 911 921 901 922 923 941 931 930 923 928 902 934 928 941 940 939 938 937 924 936 935 910 1 910 2 910 10 910 9 910 11 910 12 910 3 910 4 910 5 910 6 910 7 910 8 ...

Page 118: ...FLANGE 910 4 P07760910 4 MOTOR TERMINAL BLOCK 936 P07760936 CAP SCREW M4 7 X 8 910 5 P07760910 5 S CAPACITOR COVER 937 P07760937 SPIDER COVER 910 6 P07760910 6 S CAPACITOR 150M 250V 1 5 8 X 3 1 8 938 P07760938 DOOR SLIDE 910 7 P07760910 7 R CAPACITOR COVER 939 P07760939 SPIDER DOOR HANDLE 910 8 P07760910 8 R CAPACITOR 20M 450V 1 1 2 X 2 3 4 940 P07760940 FLAT WASHER 6MM 910 9 P07760910 9 CENTRIFUG...

Page 119: ...Feed Rod 1001 1002 1003 1006 1005 1007 1008 1009 1010 1011 1013 1014 1012 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1027 1028 1029 1030 1031 1032 1033 1034 1045 1035 1036 1007 1038 1039 1021 1041 1004 1042 1043 1044 1026 ...

Page 120: ...61031 BRACKET 1010 P07761010 SPINDLE ROD 1032 P07761032 COVER 1011 P07761011 KEY 4 X 4 X 20 1033 P07761033 HEX NUT M4 7 1012 P07761012 ROLL PIN 4 X 25 1034 P07761034 ROLL PIN 4 X 12 1013 P07761013 SPINDLE ROD HANDLE HUB 1035 P07761035 ROLL PIN 5 X 25 1014 P07761014 COMPRESSION SPRING 10 X 1 X 12 1036 P07761036 CLUTCH COLLAR 1015 P07761015 CAP SCREW M6 1 X 12 1038 P07761038 CLUTCH 1016 P07761016 SP...

Page 121: ...l G0776 Mfd Since 7 14 119 Steady Follow Rest 1101 1100 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1118 1119 1205 1206 1207 1208 1209 1210 1211 1201 1200 1202 1203 1204 ...

Page 122: ... 1106 P07761106 BRASS FINGER 1116 P07761116 CLAMP BLOCK 1107 P07761107 KNURLED THUMB KNOB M10 1 5 1117 P07761117 T BOLT M12 1 75 X 65 1108 P07761108 SET SCREW M6 1 X 10 CONE PT 1118 P07761118 HEX NUT M12 1 75 1109 P07761109 STEADY REST UPPER BODY 1119 P07761119 FLAT WASHER 12MM REF PART DESCRIPTION REF PART DESCRIPTION 1200 P07761200 COMPLETE FOLLOW REST 1206 P07761206 BRASS FINGER 1201 P07761201 ...

Page 123: ...Mfd Since 7 14 121 Electrical 1301 1320 1303 1315 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 1304 1304 1316 1317 1318 1320 1322 1304 1324 1323 1326 1325 1327 1328 1329 1312 1330 1331 1332 1314 1301 1333 1302 ...

Page 124: ... ELECTRICAL ENCLOSURE COVER 1325 P07761325 ELECTRICAL BOX 1308 P07761308 FLAT WASHER 4MM 1326 P07761326 MAIN POWER SWITCH LW26 20 GS 20 04 2 1309 P07761309 CAP SCREW M4 7 X 10 1327 P07761327 E STOP BUTTON MINGER LA125H BE1022 1310 P07761310 HEX NUT M5 8 1328 P07761328 JOG BUTTON MINGER LA125H BE101C 1311 P07761311 GROUNDING BLOCK 1329 P07761329 COOLANT PUMP SWITCH DELIXI LAY3 11 2 1312 P07761312 P...

Page 125: ...0 1429 1458 1457 1456 1455 1454 1453 1452 1451 1450 1448 1447 1448 1447 1446 1433 1444 1432 1442 1430 1428 1427 1426 1425 1424 1422 1421 1435 1434 1433 1432 1431 1402 1403 1404 1404 1405 1406 1406 1407 1407 1412 1408 1409 1410 1409 1411 1414 1415 1413 ...

Page 126: ...P SCREW M5 8 X 14 1447 P07761447 FLAT WASHER 4MM 1412 P07761412 CAP SCREW M6 1 X 30 1448 P07761448 CAP SCREW M4 7 X 20 1413 P07761413 DISPLAY MOUNT BASE 1450 P07761450 DRO POSITION SENSOR COVER 1414 P07761414 LOCK WASHER 10MM 1451 P07761451 FLAT HD SCR M4 7 X 6 1415 P07761415 HEX NUT M10 1 5 1452 P07761452 TAP SCREW M4 X 35 1421 P07761421 PHLP HD SCR M3 5 X 6 1453 P07761453 END CAP 1422 P07761422 ...

Page 127: ...WDRIVER FLAT 2 1501 4 P07761501 4 3 JAW CHUCK WRENCH 1513 P07761513 HEX WRENCH 10MM 1502 P07761502 4 JAW UNIVERSAL CHUCK ASSEMBLY 1514 P07761514 HEX WRENCH 8MM 1502 1 P07761502 1 4 JAW UNIVERSAL CHUCK 8 D1 5 1515 P07761515 HEX WRENCH 6MM 1502 2 P07761502 2 4 JAW CHUCK REVERSIBLE JAW SET 1516 P07761516 HEX WRENCH 5MM 1502 3 P07761502 3 4 JAW CHUCK WRENCH 1517 P07761517 HEX WRENCH 4MM 1503 P07761503...

Page 128: ...CITY LABEL 1603 P07761603 SPINDLE SPEED HAZARD LABEL 1612 P07761612 DISCONNECT 110V LABEL 1604 P07761604 TRAINED PERSONNEL NOTICE LABEL 1613 P07761613 PINCH ENTANGLEMENT LABEL 1605 P07761605 SAFETY WARNING LABEL 1 PC 1614 P07761614 SPIDER ENTAGLEMENT LABEL 1606 P07761606 STOP OIL FILL TAG 1615 P07761615 BIOLOGICAL POISON LABEL 1607 P07761607 GRIZZLY NAMEPLATE MINI 1616 P07761616 PUTTY TOUCH UP PAI...

Page 129: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 130: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 131: ...Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted o...

Page 132: ......

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