Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety for Mills .............................. 8
SECTION 2: POWER SUPPLY ........................ 9
Availability .................................................... 9
Full-Load Current Rating ............................. 9
Circuit Requirements ................................... 9
Grounding & Plug Requirements ............... 10
Extension Cords ........................................ 10
SECTION 3: SETUP ....................................... 11
Needed for Setup ......................................... 11
Unpacking .................................................... 11
Inventory ...................................................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Weight Load .............................................. 14
Space Allocation ........................................ 14
Physical Environment ................................ 14
Electrical Installation .................................. 14
Lighting ...................................................... 14
Mounting ...................................................... 15
Power Connection........................................ 15
Connecting Power ..................................... 15
Disconnecting Power ................................. 16
Test Run ...................................................... 16
Spindle Break-In .......................................... 17
Lubrication & Gib Adjustments .................... 17
SECTION 4: OPERATIONS ........................... 18
Operation Overview ..................................... 18
Control Box .................................................. 19
Table Movement .......................................... 19
Locks ......................................................... 20
Graduated Dials ......................................... 20
Vertical Head Movement ............................. 20
Tilting Vertical Head .................................. 20
Moving Ram .............................................. 21
Vertical/Horizontal Conversion..................... 21
R8 Tooling.................................................... 22
Installing Vertical Tooling ............................. 23
Installing Horizontal Tooling ......................... 23
Removing Tooling ........................................ 24
SECTION 5: ACCESSORIES ......................... 25
SECTION 6: MAINTENANCE ......................... 27
Schedule ...................................................... 27
Cleaning & Protecting .................................. 27
Lubrication ................................................... 27
Ways .......................................................... 27
Leadscrews ............................................... 28
Ball Oilers .................................................. 28
SECTION 7: SERVICE ................................... 29
Troubleshooting ........................................... 29
Drive Belt ..................................................... 31
Adjusting Gibs .............................................. 32
SECTION 8: WIRING ...................................... 34
Wiring Safety Instructions ............................ 34
Wiring Diagram ............................................ 35
Electrical Components ................................. 36
SECTION 9: PARTS ....................................... 37
Head & Column ........................................... 37
Table & Base ............................................... 39
Accessories .................................................. 41
Machine Labels ............................................ 42
WARRANTY & RETURNS ............................. 45
Summary of Contents for G0727
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