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Model G0715P (Mfg. 4/11+)

-71-

Belt Tension &

Replacement

Tools Needed

Qty

Hex Wrench 6mm .............................................. 1

Tensioning Belt

1. DISCONNECT SAW FROM POWER!

2. Raise the blade completely, then open the

motor cabinet.

3. Loosen the cap screw on the motor shown in

Figure 119, and pivot the motor up and down
to make sure that it is movable.

4. Press down on the motor with one hand to

keep the belt tension tight and tighten the cap
screw.

5. Press the belt in the center to check belt ten-

sion. The belt is correctly tensioned when
there is approximately

1

⁄

4

" deflection when it

is pushed with moderate pressure, as shown
in

Figure 120.

The drive belt stretches slightly as the saw is
used. Most of the belt stretching will happen dur-
ing the first 16 hours of use, but it may continue
through continued use. If you notice that the belt
is slipping, it will need to be tensioned. If the belt is
cracked, frayed, or shows other signs of excessive
wear, it will need to be replaced.

Replacing Belt

1. DISCONNECT SAW FROM POWER!

2. Lower the blade completely, then open the

motor access cover.

3. Loosen the cap screw that secures the motor

(see

Figure 119) and lift the motor fully to

remove tension on the belt. Tighten the cap
screw to hold the motor in this position, then
roll the belt off of the arbor and motor pul-
leys.

4. Install a new belt onto the pulleys, loosen

the cap screw, then lower the motor. Use the
blade elevation handwheel to raise the blade
completely.

5. Press down on the motor with one hand to

keep the belt tension tight and tighten the cap
screw.

6. Follow Step 5 in the Tensioning Belt sub-

section on this page to check V-belt tension.

7. Close the motor access cover.

Pulley

Deflection

Pulley

Figure 120. Checking belt tension.

1

⁄

4

"

— If there is more than

1

⁄

4

" deflection when

the belt is pushed with moderate pressure,
loosen the cap screw, push the motor
downward, then tighten the cap screw.

6. Close the motor access cover.

Figure 119. Motor mounting nut.

Belt

Motor

Cap Screw

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Summary of Contents for G0715P

Page 1: ...NUAL COPYRIGHT JULY 2010 BY GRIZZLY INDUSTRIAL INC REVISED JANUARY 2016 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 4 11 13072TRCRBLTSJB PRINTED IN CHINA 232857 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...lade Installation 31 Blade Guard Assembly 32 Riving Knife 35 Ripping 36 Crosscutting 37 Miter Cuts 37 Blade Tilt Bevel Cuts 38 Dado Cutting 38 Rabbet Cutting 41 Resawing 43 SECTION 5 SHOP MADE SAFETY ACCESSORIES 46 Featherboards 46 Push Sticks 49 Push Blocks 50 Narrow Rip Auxiliary Fence Push Block 51 Outfeed Support Tables 53 Crosscut Sled 53 SECTION 6 AFTERMARKET ACCESSORIES FROM GRIZZLY 54 SECT...

Page 4: ...give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Contact Info We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our po...

Page 5: ...Tilt Scale 4 Dust Port For Your Own Safety Read Instruction Manual Before Operating Saw a Wear eye protection b Use saw blade guard and spreader for every operation for which it can be used including all through sawing c Keep hands out of the line of saw blade d Use a push stick when required e Pay particular attention to instructions on reducing risk of kickback f Do not perform any operation fre...

Page 6: ... x Width x Height 26 x 30 x 43 in Carton 2 Type Cardboard Box Content Fence Weight 18 lbs Length x Width x Height 37 x 15 x 6 in Carton 3 Type Cardboard Box Content Rails Weight 32 lbs Length x Width x Height 5 x 62 x 4 in Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 16A at 110V 8A at 220V Minimum Circuit Size 20A at 110V 20A at 220V C...

Page 7: ...10 100 FPM Table Information Floor to Table Height 34 in Table Size with Extension Wings Width 40 in Table Size with Extension Wings Depth 27 in Distance Front of Table to Center of Blade 16 1 4 in Distance Front of Table to Blade At Maximum Cut 11 5 8 in Main Table Size Thickness 1 1 2 in Fence Information Fence Type Camlock T Shape w HDPE Face Fence Size Length 34 1 4 in Fence Size Width 3 1 8 i...

Page 8: ...inet Sound Rating 83 dB ISO 9001 Factory Yes Certified by a Nationally Recognized Testing Laboratory NRTL Yes Features Quick Release Blade Guard and Spreader Quick Release Riving Knife Hinged Motor Cover 4 Dust Port Heavy Cast Handwheels T Slot Miter Gauge Smooth And Quiet Poly V Serpentine Belt System Precision Ground Cast Iron Table Cast Iron Trunnions White Powder Coated Paint Camlock T Shaped ...

Page 9: ... DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruction M...

Page 10: ...ng parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER sTANd ON MAChINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted sTABLE MAChINE Unexpected movement dur ing operation greatly increases...

Page 11: ... out of a cut or try to move it backwards or sideways after starting a cut Feed cuts all the way through to completion Never perform any operation freehand making a cut without using a fence miter gauge or other guide FENCE Make sure the fence remains properly adjusted and parallel with the blade Always lock the fence in place before using Using or adjusting the fence incorrectly will increase ris...

Page 12: ...h cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Statistics show that most common acci dents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from the table saw toward its operator In addition to the danger of the operator or others in the area being struck by the flying stock it i...

Page 13: ...r to Page 46 for more details Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiece is propelled back towards the operator at a high rate of speed Non Through Cut A cut in which the blade does not cut through the top of the workpiece Refer to Page 28 for more details Parallel Being an equal distance apa...

Page 14: ...e during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a ti...

Page 15: ...d receptacle and meet the following require ments Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electric shock by providing a path of least resistance for electric current Figure 3 Typical 5 20 plug and receptacle Grounding Prong Hot Neutral 5 20 ...

Page 16: ...DISCONNECT SAW FROM POWER 2 Cut off the pre installed 6 20 plug from the end of the power cord 3 Open the motor junction box then loosen the screws indicated in Figure 4 Figure 4 Location of screws to be loosened Load Line KEDU HY56 20A 250V 35A 125V ded 110V 220V MOTOR SWITCH BOX Rewired for 110V Motor Prewired for 220V Start Capacitor 200MFD 250VAC Run Capacitor 60MFD 300VAC Ground Ground Ground...

Page 17: ...1 Wrench or Socket 17mm 1 Wrench or Socket 14mm 1 Wrench or Socket 10mm 1 Adjustable Wrench 1 This machine and its com ponents are very heavy Get lifting help or use power lifting equipment such as a forklift to move heavy items Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call u...

Page 18: ... 16 Model G0715P Mfg 4 11 Hardware Recognition Chart ...

Page 19: ...adly replace them or for the sake of expediency replacements can be obtained at your local hardware store Box Contents Figures 7 9 Qty A Main Table Saw Unit 1 B Extension Wings 2 C Saw Blade 10 x 40T 1 D Wrench 7 16 13mm 1 E Arbor Wrench 24mm 1 F Motor Door 1 G Blade Guard Assembly 1 H Riving Knife 1 I Push Stick 1 J Handwheel Handles 2 K Miter Gauge 1 L Hex Wrench 6 Piece Set 2 5 8mm 1 M Dado Tab...

Page 20: ...Washers Front Rail Tube 5 Cap Screws M10 1 5 x 25 Rear Rail Table 2 Flat Washers 10mm Rear Rail Table 2 Lock Washers 10mm Rear Rail Table 2 Cap Screws M8 1 25 x 35 Rear Rail Wing 2 Hex Nuts M8 1 25 Rear Rail Wing 2 Flat Washers 8mm Rear Rail Wing 2 Lock Washers 8mm Rear Rail Wing 2 Figure 10 Inventory needed to install the fence on the Model G0715P Components Qty N Front Rail Tube 58 1 O Front Rai...

Page 21: ...es disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can fi...

Page 22: ...d space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the am...

Page 23: ...h the three M10 1 5 x 25 cap screws 10mm lock washers and 10mm flat washers removed in Step 5 see Figure 15 x3 Figure 15 Extension wings installed Assembly consists of installing minor compo nents the extension wings fence rails fence and blade guard To assemble the table saw Figure 13 Door installed Hinge Socket 3 Before closing the door thoroughly clean the heavy duty rust preventative off of th...

Page 24: ...xcess masking tape with a razor blade Figure 17 Masking tape location for adjusting the extension wing down 9 Attach the front rail to the table and exten sion wings with four M8 1 25 x 35 flat head screws 8mm flat washers 8mm lock wash ers and M8 1 25 hex nuts as shown in Figure 18 Make sure the top of the rail is parallel with the table top before fully tighten ing the fasteners 10 Install the f...

Page 25: ...onally set up their fence in this manner Keep this in mind before adjusting your fence For more details see Figure 116 on Page 69 Figure 22 Checking fence parallelism with blade Fence is Parallel to Miter Slot which is Parallel to Blade Miter Slot Blade Fence If the fence is still parallel with the miter slot proceed to Step 18 If the fence is not parallel with the miter slot then you MUST adjust ...

Page 26: ...een com pleted 2 Clear away all tools and objects used during setup from the machine 3 Insert the plug into a matching receptacle x2 18 Carefully slide the fence so it barely touches the saw blade and lock it in place 19 Lightly mark the 0 location on the fence tube with a pencil then remove the fence 20 Peel the tape carefully align the 0 mark on the scale with the pencil mark you made on the fen...

Page 27: ...the dust collector 2 hose type and length between the dust col lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book Dust Collection To connect a dust collection hose 1 Fit a 4 dust hose over the dust p...

Page 28: ...ng the machine further Always disconnect the machine from power when investigating or correcting potential problems 4 Turn the machine OFF 5 Insert the switch disabling pin through the green START button as shown in Figure 26 For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate this machine However because of the many vari...

Page 29: ...ation the operator does the following 1 Examines the workpiece to make sure it is suitable for cutting 2 Adjusts the blade tilt if necessary to the cor rect angle for the desired cut 3 For Through Cuts adjusts the blade height no more than 1 4 higher than the thickness of the workpiece 4 Adjusts the fence to the desired width of cut then locks it in place 5 Checks the outfeed side of the machine f...

Page 30: ...kickback because the blade guard must be removed However the riving knife MUST be installed because it still provides some protec tion When making non through cuts with a dado blade do not attempt to cut the full depth in one pass Instead take multiple light passes to reduce the load on the blade A dado blade smaller than 10 will require removal of the riving knife because the riving knife will be...

Page 31: ... cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a table saw greatly increases the risk of injury and damage to the saw or blade Foreign Objects Nails staples dirt rocks and other foreign objects are often embed ded in wood While cutting these objects can ...

Page 32: ...cross cut blade then large and deep similar to a ripping blade Alternate Top Bevel and Flat Thin Kerf Blade A blade with thinner kerf than a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw unless they meet the Blade Requirements specified in this manual otherwise they will increase the risk of kick...

Page 33: ... the arbor wrench DO NOT over tighten Before proceeding with the next step wear gloves to protect your hands while handling and installing the blade Note The arbor nut has right hand threads turn it counterclockwise to loosen 3 Push the arbor lock in and turn the blade until it locks in place then use the arbor wrench to loosen and remove the arbor nut flange and blade Figure 37 Blade order of ins...

Page 34: ...ly pivot up and down to accommodate the height of the workpiece and return to the table surface Spreader The spreader is a metal plate that prevents the newly cut kerf of the workpiece from pinching the backside of the blade causing kickback The spreader also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs Installing Blade Guard Spreader 1 D...

Page 35: ...spreader riving knife is not inside the alignment zone and not parallel with the blade then it needs to be adjusted Proceed to Adjusting Alignment on Page 66 Figure 40 Blade guard installed 6 Adjust the flat head screws to make sure the table insert is flush with the table use a straightedge as a guide Anti Kickback Pawls The anti kickback pawls allow the workpiece to travel in only one direction ...

Page 36: ...ieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be used if it gets in the way of making a safe cut Use good judgment Disabling Pawls You might disable the pawls if you are concerned about them scratching a delicate workpiece or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control ...

Page 37: ...se the Riving Knife Use the riving knife for all non through cuts made with a standard table saw blade i e dadoes or rabbet cuts and when using a tenoning jig or when using a 10 diameter dado blade Also use the riving knife for those special opera tions where the blade guard or its components get in the way of safe operation such as with very narrow cuts When Not to Use the Riving Knife Do not use...

Page 38: ...he grain of a natural wood workpiece In man made materials such as MDF or plywood ripping simply means cutting lengthwise Ripping Serious injury can be caused by kickback Kickback is a high speed ejection of stock from the table saw toward an operator The operator or bystanders may be struck by flying stock or the operator s hands can be pulled into the blade during kickback Keep the blade guard i...

Page 39: ...ce of the miter gauge as shown in Figure 47 and ease it through the blade until the workpiece is completely past the saw blade Figure 47 Typical crosscutting operation Crosscutting Miter Cuts A miter is an angled crosscut Miters are usually cut in the same manner as crosscuts using the miter gauge and a predetermined mark on the workpiece To perform a miter cut 1 DISCONNECT SAW FROM POWER 2 Ensure...

Page 40: ...onal injury Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece This risk increases relative to the depth and width of the cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve the desired cutting depth DO NOT make throu...

Page 41: ...on al force increases the risk of kickback requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece This risk increases relative to the depth and width of the cut To minimize your risk of serious personal injury ensure...

Page 42: ...hen perform the cutting operation 7 Repeat the cutting operation on the other side of the dado channel as shown in Figure 53 8 Make additional cuts see Figure 54 in the center of the dado to clear out the necessary material The dado is complete when the channel is completely cleared out Workpiece Fence Cut 2 Blade Figure 53 Second cut for a single blade dado Workpiece Fence Cuts 3 Figure 54 Additi...

Page 43: ...WAYS replace the blade guard after dadoing is complete Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece This risk increases relative to the depth and width of the cut To minimize your risk of serious personal injury ensure that stock is flat and straight and make multiple light cuts rather than one deep cut to achieve ...

Page 44: ...the riving knife and standard table insert are installed 3 Mark the width of the rabbet cut on the edge of the workpiece so you can clearly identify the intended cut while it is laying flat on the saw table 4 Raise the blade up to the desired depth of cut depth of rabbet channel desired 5 Stand the workpiece on edge as shown in Figure 57 then adjust the fence so the blade is aligned with the insid...

Page 45: ...ng or movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury 8 x 2 Wood Screw Assembled Resaw Barrier 3 4 3 4 Figure 59 Resaw barrier Making Resaw Barrier The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimiz...

Page 46: ...gure 60 Auxiliary fence Fence Facing Fence Body Auxiliary Fence To perform resawing operations 1 DISCONNECT SAW FROM POWER 2 Remove the standard table insert and the blade guard assembly 3 Install a ripping blade install the riving knife lower the blade below the table then install the optional Model T23146 zero clearance table insert 4 Attach the auxiliary fence and set it to the desired width No...

Page 47: ... side against the fence and run the workpiece through the blade 6 Lower the blade completely below the table and slide the workpiece over the blade to make sure it moves smoothly and fits between the resaw barrier and fence 7 Raise the blade approximately an inch or close to half the height of the workpiece Figure 62 whichever is less Auxiliary Fence Fence Resaw Barrier 1 8 Connection Workpiece Fi...

Page 48: ...Most featherboards are 10 28 long and 3 6 wide Make sure the wood grain runs paral lel with the length of the featherboard so the fingers you will create in Step 3 will bend without breaking Featherboards 2 Cut a 30º angle at one end of the board We recommend using a bandsaw for making fingers in the next step because it tends to be safer A table saw can be used but it will over cut the underside ...

Page 49: ... 8 wide slot 4 5 long in the workpiece and 1 2 from the short end of the featherboard see Figure 64 Figure 64 Slot routed in featherboard 1 2 4 5 1 4 3 8 Slot Side View Wing Nut Miter Bar Featherboard Flat Head Screw Flat Washer Figure 66 Assembling miter slot featherboard components Note The routed slot countersink hole and the flat head screw are essential for the miter bar to clamp into the mit...

Page 50: ...e workpiece Mounting Featherboards w Clamps 4 Secure the featherboard to the table with a clamp 5 Check the featherboard by pushing it with your thumb to ensure it is secure If the featherboard moves tighten the clamp more 6 Mount a second featherboard to the fence with another clamp see Figure 67 then repeat Step 5 to ensure it is secure Figure 67 Example of featherboards secured with clamps Fenc...

Page 51: ... Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick in this manner only apply pressure before the blade otherwise pushing the workpiece against or behind the blade will increase the risk of kickback see Push Stick Prohibition Zone in the Figure below 90º Cu...

Page 52: ...g a Push Block A push block can be used in place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick The push block design on this page can be used in two different ways see inset Figure below Typically the bottom of the pus...

Page 53: ...nce and push block system shown in this section is an example of a specialty jig that can be made to increase the safety of very narrow rip cuts 2 Pre drill and countersink eight pilot holes 3 8 from the bottom of the 3 wide board then secure the boards together with eight 8 x 11 2 wood screws as shown in Figure 76 3 4 Plywood Completed Fence 3 4 Hardwood 8 x 11 2 Wood Screw Figure 76 Location of ...

Page 54: ...r death Turn OFF the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warn ing could result in serious personal injury Auxilliary Fence Blade Workpiece Push Stick for Side Support Blade Path Push Block Figure 79 Push block in position to push workpiece through blade 3 Place the workpiece 1 behind the blade and evenly against the table and ...

Page 55: ...back when crosscutting Figure 82 Example of crosscut sled Crosscut Sled Crosscut Sled One of the best accessories for improving the safety and ease of using a table saw is simply plac ing a large table outfeed table behind the saw to catch the workpiece see Figure 81 Additionally another table to the left of the saw support table can also help support large workpieces so they can be cut safely and...

Page 56: ...ne T23279 Zero Clearance Insert for G0715P SECTION 6 AFTERMARKET ACCESSORIES FROM GRIZZLY G1163 1HP Dust Collector G3591 30 Micron Replacement Bag H4340 3 0 Micron Upgrade Bag Excellent point of use dust collector that can be used next to the machine with minimal duct ing Specifications include 450 CFM 2 8 static pressure and 30 micron filter upgradable to 3 0 micron Features 1HP 110V 220V 14A 7A ...

Page 57: ...hing they cut Made in USA With this all purpose blade for table saws you can rip and crosscut 1 2 rockhards and softwoods resulting in a smooth as sanded surface With 20 face hook ply veneers will crosscut with no bottom splinter at moderate feed rates Double hard and 40 stronger C4 carbide will give up to 300 longer life between sharpenings Ends blade changing one blade does rip combo and crosscu...

Page 58: ... Figure 92 Model H7583 Tenoning Jig H1052 Clear Flexible Hose 4 x 10 G1536 Black Flexible Hose 4 x 10 G3179 Heavy Duty Clear Flex Hose 4 x 10 G8830 Hose Hanger 41 2 G1552 Y Fitting 4 x 4 x 4 G1545 90 Elbow 4 G2482 Hose Coupler Splice 4 G2974 Wire Hose Clamp 4 G1843 Plastic Blast Gate 4 G4679 Anti Static Grounding Kit We ve hand picked a selection of commonly used dust collection components for mac...

Page 59: ...heck V belt tension damage or wear Page 71 Every 6 12 Months Lubricate the trunnions Page 58 Lubricate the elevation and tilt leadscrews Page 58 Schedule Cleaning the table saw is relatively easy Vacuum excess wood chips and sawdust from the table saw and inside the cabinet Wipe off the remain ing dust with a dry cloth Use compressed air make sure to wear safety glasses and a respirator when doing...

Page 60: ...llowing are the main components that need to be lubricated Trunnion Slides and Orientation Gears Worm Gears Trunnion and Bearing Housing Teeth Trunnion Slides Clean out the front and rear trunnion slides with mineral spirits and a rag then apply lithium grease into each groove Move the blade tilt back and forth to spread the grease see Figure 94 Figure 94 Trunnion slide only front slide shown Fron...

Page 61: ... cut wood ensure moisture is below 20 3 Straighten or replace workpiece adjust fence 4 Use correct blade reduce feed rate or depth of cut 5 Test repair replace 6 Tension replace belt Page 71 7 Wire motor correctly 8 Test for good contacts correct wiring 9 Replace loose pulley shaft 10 Test repair replace 11 Test all legs for power replace if faulty 12 Clean motor let cool and reduce workload 13 Te...

Page 62: ...wdust off stop collar Blade hits insert at 45 1 45 stop collar is out of adjustment 2 Sawdust stuck on stop collar 3 Slot in insert is inadequate 4 Table out of alignment 5 Blade position is incorrect 1 Adjust 45 stop collar Page 61 2 Clean sawdust off stop collar 3 File or mill the slot in the insert 4 Align blade to the table Page 63 5 Adjust blade position Board binds or burns when feeding thro...

Page 63: ...d to be made Make sure the tilt indicator arrow shown in Figure 98 points to the 0 mark on the scale Adjust the position by loosening the button head screw moving the indicator with your fin gers then tightening the screw Figure 97 Checking blade at 90 Table 90 Square Blade If the blade is not 90 to the table you will need to adjust the 90 stop collar Proceed to the next step 4 Tilt the blade away...

Page 64: ... to move 8 Repeat Steps 2 3 to verify that the collar adjustment you made was correct When the adjustment is satisfactory close the motor access cover 6 Place a 45 square against the blade as shown in Figure 100 then adjust the blade until it is exactly 45 to the table 7 Without turning the blade tilt leadscrew finger tighten the 45 stop collar against the trunnion bracket then tighten the two cap...

Page 65: ...lade If either of these are not exactly parallel your cuts and your finished work will be lower in quality but more importantly the risk of kickback will be increased Tools Needed Qty Adjustable Square 1 Marker 1 Rubber Dead Blow Hammer 1 Hex Wrenches 3 8 mm 1 Each To adjust the blade parallel to the miter slot 1 DISCONNECT SAW FROM POWER 2 Use an adjustable square to measure the distance from the...

Page 66: ...crew 1 of 2 9 Loosen the two cap screws that secure the front trunnion to the underside of the table see Figure 106 and tap the trunnion in a similar manner as you did in Step 7 10 Tighten the two cap screws and recheck the miter slot to blade parallelism If the blade tip measurement is the same on both sides continue to Step 11 If the adjustments you made in Step 9 were not enough to adjust the m...

Page 67: ...gure 108 Shim removal procedure diagram B 3 4 Rear Trunnion If the distance of B is greater than A remove one shim from each side of the rear trunnion 3 and 4 on Figure 108 13 Tighten the cap screws and recheck the blade to miter slot parallelism at 90 and 45 If the distance of A and B are equal no further adjustments need to be made If the distances of A and B are not equal recheck the miter slot...

Page 68: ... riving knife alignment zone Alignment Zone Spreader or Riving Knife Blade If the spreader riving knife is not parallel with the blade and inside the alignment zone then it needs to be adjusted Proceed to Adjusting Alignment instructions If the spreader riving knife is not parallel with the blade at either the top or bottom it may be bent 4 Remove the spreader riving knife and place it on a flat s...

Page 69: ...rews for adjusting spreader riving knife position Cap Screws Fence Adjustments There are four main adjustments for the fence height off the table squareness parallelism with the miter slot and clamping pressure These adjustments are interconnected and some repeti tion may be needed when adjusting Tools Needed Qty Hex Wrench 6mm 1 Square 1 Felt Tipped Marker 1 L Bracket Figure 112 Location of screw...

Page 70: ...uare on the table and against the face of the fence as shown in Figure 114 to check if the fence is square to the table If the fence is square to the table proceed to Parallelism Clamping Pressure If the fence is not square to the table pro ceed to Step 9 Set screws on the rear side of the fence flange position the fence parallel to the blade and adjust the clamping pressure to hold your fence sec...

Page 71: ...e the fence then alternately loosen and tighten the rear fence set screws in equal amounts to adjust the rear of the fence until it is parallel with the miter slot 8 Loosen both front lock nuts see Figure 112 on Page 67 Tighten the adjustment screws so they just touch the fence tube back off the screws 1 2 turn then tighten the lock nuts Optional Offset Fence Adjustment To offset the fence 1 DISCO...

Page 72: ... touches the miter body and the body of the blade not the teeth evenly at the same time then it is square to the blade and the 90 stop is set correctly No further adjustments are necessary If the square does not touch the miter body and blade evenly at the same time then proceed to Step 4 5 Loosen the hex nut jam nut that secures the 90 stop screw see Figure 118 and adjust the stop screw until it ...

Page 73: ...ed or shows other signs of excessive wear it will need to be replaced Replacing Belt 1 DISCONNECT SAW FROM POWER 2 Lower the blade completely then open the motor access cover 3 Loosen the cap screw that secures the motor see Figure 119 and lift the motor fully to remove tension on the belt Tighten the cap screw to hold the motor in this position then roll the belt off of the arbor and motor pul le...

Page 74: ... at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFI...

Page 75: ... 20 Plug As Recommended 110V 220V MOTOR SWITCH BOX Rewired for 110V Motor Rewired for 110V Motor Prewired for 220V Start Capacitor 200MFD 250VAC Run Capacitor 60MFD 300VAC Ground Ground Ground Circuit Breaker 10A at 220V 20A at 110V ON OFF SWITCH Ground Hot Hot 6 20 PLUG 220 VAC Rewired for 110V See Figure 121 See Figure 122 See Figure 123 ...

Page 76: ...P Mfg 4 11 READ ELECTRICAL SAFETY ON PAGE 72 Electrical Components Figure 121 Motor capacitors Figure 122 Motor junction box Figure 123 Switch box components Motor Junction Box ON OFF Switch Capacitors Circuit Breaker ...

Page 77: ...NET 23 PCAP33M CAP SCREW M5 8 X 12 9 P0715P009 STANDARD TABLE INSERT 24 P0715P024 DUST HOOD 4 10 P0715P010 DADO TABLE INSERT 25 P0715P025 LEADSCREW EXTERNAL BRACKET 11 P0715P011 MOTOR COVER 26 P0715P026 CABINET REAR ACCESS PANEL 12 PTLW13M INT TOOTH WASHER 6MM 27 P0715P027 LEADSCREW INTERNAL BRACKET 13 P0715P013 KNOB BOLT M6 1 28 PCAP31M CAP SCREW M8 1 25 X 25 14 P0715P014 TILT SCALE 29 PLW04M LOC...

Page 78: ... 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 145 144 145 146 144 145 157 157 123 187 163 164 165 189 144 145 170 133 134 135 ...

Page 79: ...3 HANDWHEEL 116 P0715P116 COMPRESSION SPRING 164 P0715P164 HANDWHEEL LOCK KNOB 117 P0715P117 ARBOR LOCK BUSHING 165 P0715P165 HANDWHEEL HANDLE 118 P0715P118 ARBOR LOCK PIN 166 P0715P166 BEVELED BUSHING 119 P0715P119 BEVEL STOP SUPPORT 167 PEC10M E CLIP 9MM 120 PW02M FLAT WASHER 5MM 168 P0715P168 SPACER 121 PLW01M LOCK WASHER 5MM 169 P0715P169 TILT LEADSCREW BEARING 122 P0715P122 ARBOR LOCK PIN KNO...

Page 80: ... SCR M5 8 X 8 213 P0715P213 STRAIN RELIEF 201 202 203 204 204 1 for 110V conversion 205 206 207 208 209 210 211 212 213 Miter Gauge REF PART DESCRIPTION REF PART DESCRIPTION 400 P0715P400 MITER GAUGE ASSEMBLY 409 PW05M FLAT WASHER 4MM 401 P0715P401 HANDLE PLUG 410 P0715P410 POINTER 402 P0715P402 HANDLE 411 P0715P411 STOP BLOCK 403 P0715P403 SPACER 412 P0715P412 STOP PIN 404 P0715P404 MITER GAUGE B...

Page 81: ...1V2 PB42M HEX BOLT M5 8 X 20 307 P0690326 TOP GUARD 322 PW02M FLAT WASHER 5MM 308 PS17M PHLP HD SCR M4 7 X 6 323 P0690349 PAWL 309 P0690328 FRONT GUARD PLASTIC 324 P0690350 SPLITTER 310 P0690331V2 SIDE GUARD PLASTIC 325V2 P0715P325V2 RIVING KNIFE V2 04 11 311 P0690356 GUARD CLAMP 326V2 P0690352V2 RIVET V2 11 10 312 PLN02M LOCK NUT M5 8 327 P0690353 RIVING KNIFE HOOK PLATE 313 PS38M PHLP HD SCR M4 ...

Page 82: ...WASHER 5MM 504 P0690511 SET SCREW M12 1 X 10 515 P0715P515 FENCE SCALE WINDOW 505 PB47M HEX BOLT M6 1 X 40 516 P0715P516 FENCE FACE 506 P0715P506 LOCK FOOT 517 PS11M PHLP HD SCR M6 1 X 16 507 PLN03M LOCK NUT M6 1 518 P0715P518 FENCE BASE 508 PB22M HEX BOLT M8 1 25 X 50 519 P0715P519 FENCE BASE END CAP 50 X 50MM 509 P0715P509 FENCE LOCK LEVER 520 P0715P520 ADJUSTMENT SCREW M12 1 75 X 30 510 P0715P5...

Page 83: ...AP SCREW M10 1 5 X 25 614 P0715P614 FENCE SCALE 605 PCAP40M CAP SCREW M8 1 25 X 35 615 P0715P615 FENCE GUIDE TUBE 606 PW01M FLAT WASHER 8MM 616 PFH36M FLAT HD SCR M8 1 25 X 35 607 PLW04M LOCK WASHER 8MM 617 PCAP33M CAP SCREW M5 8 X 12 608 PN03M HEX NUT M8 1 25 618 PW02M FLAT WASHER 5MM 609 P0715P609 FRONT RAIL 619 PLW01M LOCK WASHER 5MM 610 PW03M FLAT WASHER 6MM 601 602 603 604 605 606 607 608 609...

Page 84: ...ON 701 PLABEL 14A ELECTRICITY LABEL 709 PLABEL 75 POLAR BEAR LOGO LABEL 702 P0715P702 RIVING KNIFE PRECAUTIONS LABEL 710 P0715P710 MODEL NUMBER LABEL 703 PLABEL 76 BLADE GUARD LABEL 711 PLABEL 77 GRIZZLY COM PB LABEL 704 P0715P704 RIP FENCE LABEL 712 P0715P712 MACHINE ID LABEL 705 PLABEL 57 EYE LUNG HAZARD LABEL 713 PLABEL 12A READ MANUAL LABEL 706 PPAINT 24 PB WHITE TOUCH UP PAINT 714 PLABEL 78 T...

Page 85: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 86: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 87: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

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