Grizzly G0648 Owner'S Manual Download

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g0648 Welding Fume Extractor

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Control panel Wiring

Summary of Contents for G0648

Page 1: ...XTRACTOR OWNER S Manual Copyright SEPTEMBER 2008 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc CR10394 printed IN TAIWAN ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...arts Breakdown 44 Blast Gates and Ducting Arm Breakdown 47 Main Electrical Box 48 Label Placement 49 Notes 50 WARRANTY AND RETURNS 53 INTRODUCTION 2 Foreword 2 Contact Info 2 Functional Overview 2 Identification 3 SECTION 1 SAFETY 6 Safety Instructions for Machinery 6 Additional Safety Instructions for 8 Welding Fume Extractors 8 Meeting Welding Fume Extraction Codes 9 and Standards 9 SECTION 2 CI...

Page 4: ...regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Contact Info This welding fume extractor is designed to help collect and recycle shop air that is contaminated with many types of welding dust oily smoke and fumes This fume extractor can be permanently connected to...

Page 5: ...al Box Contains the master electrical system H Rolling Filter Recovery Cabinet Allows access to the spent rolling filter material I Rolling Filter Supply Cabinet Location for the fresh roll of filter paper J Rotation Joint Provides continuous 360 rotation of the ducting assembly K 6 Ducting System Provides for overhead welding smoke collection L Control Panel Provides location for all machine oper...

Page 6: ...t 451 4 x 4511 16 x 62 Box 2 type Cardboard Content Flexible arm Weight 66 lbs length Width height 571 16 x 115 16 x 25 Electrical Switch Control panel Switch Voltage 220V Cord length 10 ft Cord gauge 14 gauge Minimum Circuit Size 25 aMp included plug no recommended plug l15 15 Motors Main type tEFC horsepower 2 hp Voltage 220V phase three amps 5 94a Speed 3450 rpM Cycle 60 hz number of Speeds 1 p...

Page 7: ...Micron Filter Stage 4 dimensions 239 16 x 63 4 x 2811 16 Filter Stage 5 type Micron pleated hEpa Filter 99 97 of 0 3 Micron Filter Stage 5 dimensions 253 16 x 35 x 2 impeller type Backward Curved Clockwise impeller Size 13 outlet Size 271 8 x 37 Construction Body Construction Formed Steel arm Construction Formed Steel hose Construction pVC hood Construction Formed Steel paint Epoxy powder Coat Oth...

Page 8: ...ETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTIT...

Page 9: ...Xi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id ...

Page 10: ...te ventilation at the arc to safely remove the fumes from your breathing zone and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 2 PROTECT BODY FROM ARC BURNS SPARKS AND SPATTER Wear correct and approved eye and body protection DO NOT wear jewelry or frayed clothing Use a welding helmet with the correct shade of filter for the opera...

Page 11: ...site www nfpa org and www sparky org National Electrical Code NFPA Standard 70 Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B American Conference of Governmental Industrial Hygienists ACGIH Documentation of the Threshold Limit Values and Biological Exposure Indices available from ACGIH 1330 Kemper Meadow Drive Cincinnati OH 45240 1634 telephone 513 742 202...

Page 12: ...ou must use an extension cord Use at least a 14 gauge cord that does not exceed 4 meters in length Ensure that the extension cord contains a ground wire and plug pin Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual Electrocution or fire could result if machine i...

Page 13: ...discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking This machine and its com ponents are very heavy...

Page 14: ...rm 6 C Flat Washer 3 8 Ducting Arm 6 D Roller Filter Paper Pre Installed Roll 1 E Door Levers 2 F Downdraft Table Adapter Box 1 G Bolt Bag 1 Hex Bolts 3 8 16 x 3 4 Adapter Box 6 Flat Washers 3 8 Adapter Box 6 Box 2 Figure 4 Qty H Ducting Arm and Shroud Assembly 1 SUFFOCATION HAZARD Immediatelydiscard allplastic bags and packing materials to eliminate choking suffocation hazards for children and an...

Page 15: ...G0648 Welding Fume Extractor 13 Hardware Recognition Chart ...

Page 16: ...needs size of material to be welded and space for auxil iary stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Site Considerations ...

Page 17: ...ucting arm 1 Remove the six button head cap screws and flat washers that surround the 6 intake port on top of the machine 2 On the intake port where the button head screws were position and install the down draft table adapter box with the six hex bolts and washers Note Position the port so it points in the direction where you will connect ducting to reduce the need for elbows and tees Having a du...

Page 18: ...ing or machine damage can occur Always use the ON OFF button or the EMERGENCY STOP button to shut the machine down When the machine is completely stopped it then can be unplugged from the power supply Ignoring this notice will void the warranty 5 Push and hold the CLEAN FILTER MANUAL MODE button momentarily The vibrating fil ter motor will agitate the filter and the FILTER CLEANING lamp will light...

Page 19: ... fumes are produced Common metals often have coatings that produce poisonous fumes when heated Before welding or cutting make sure to strip coatings off at least four inches away from the area of heat application During your welding job periodically pay attention to the level of caking and the color of the rolling filter paper as seen through the window Should the type of welding you do change or ...

Page 20: ...nd it is time to replace the roll 8 When finished welding press the ON OFF button and the machine will wind down slowly until the fan stops Note After the machine has operated over a minute and then shut down the FILTER CLEANING lamp will light indicating that as soon as the fan completely stops the vibrat ing filter will operate in three short durations approximately 3 seconds each 9 For addition...

Page 21: ... Button Controls the EXHAUSTING TIME H SETTING TIME Right Button Controls the FILTER ROLLING TIME I CLEANING FILTER MANUAL MODE Button When the machine is OFF press this button to start the vibrating motor and de cake the pleated filter J ON OFF Button Toggles machine operation between ON and OFF K DOOR LATCH Allows access to the control panel electrical system L EMERGENCY STOP Button Shuts down t...

Page 22: ...dvance events The time inter vals can be set at 30 45 60 120 180 and 240 minutes For example if 45 minutes is selected the filter will advance every 45 minutes for the duration you have selected below under FILTER ROLLING TIME Filter Rolling Time This is the time duration the filter is allowed to advance which exposes new filter paper The advance time can be set at 10 15 20 25 30 or 40 seconds For...

Page 23: ...1 31 3 30 25 0 30 25 x 100 51 6 3 120 25 2 00 25 x 100 201 25 30 30 0 30 30 x 83 42 5 3 120 30 2 00 30 x 83 167 20 8 30 40 0 30 40 x 63 32 4 120 40 2 00 40 x 63 127 15 8 Minutes Seconds Hours Min Sec Cycles Hours Days Minutes Seconds Hours Min Sec Cycles Hours Days 45 10 0 45 10 x 250 188 23 5 180 10 3 00 10 x 250 751 93 8 45 15 0 45 15 x 167 126 15 7 180 15 3 00 15 x 167 502 62 7 45 20 0 45 20 x ...

Page 24: ...lter Roll This rolling type paper filter is the consumable workhorse filter of your machine It removes most all of the 10 micron and larger grit dust and oily smoke Figure 12 Replacement filter paper for G0648 T20529 Third Layer Filter This vibrating filter collects 85 of the 1 micron particles T20530 Fourth Layer HEPA Filter This HEPA filter removes 99 97 of the 0 3 micron particles Figure 14 Rep...

Page 25: ...ndraft Table G0650 Welding Downdraft Table This 37 wide x 22 long downdraft table is designed to collect welding grinding sparks slag and dust during welding and cutting operations When connected to the Grizzly G0648 Welding Fume Collector both overhead and lower fume collection suction can be used Figure 15 Model H5297 welding fume collection kit H7217 Rigid Flex Hose This Rigid Flex Hose with ro...

Page 26: ...me retardants help reduce the filter shell flammability making these N99 Premium Particulate Respirators ideal for welding applications NIOSH certified to a 99 efficiency for particulates free of oil Figure 20 Model T20505 welding respirator H9748 Leather Jacket Medium 40 42 H9887 Leather Jacket Large 44 46 H9888 Leather Jacket X Large 48 52 H9746 Leather Knee Pads H9745 Leather Shoe Covers These ...

Page 27: ...intenance Disconnect from power and vacuum and wipe out any dust buildup from the inside of the control box and filter cabinets Do not use compressed air close to the filters or electri cal components Use a dry rag and wipe all drive chains and sprockets clean then brush the chain links with a thin coat of light machine oil Refer to Figure 23 for locations Schedule Use a dry rag to wipe all drive ...

Page 28: ...e the drive chains Place the machine in a dry area where the humidity range will not vary beyond 30 to 95 and the storage temperature will not vary beyond 13 to 158 F Place a moisture absorbing desiccant bag in the control panel box with a note to remove when the machine is put back in operation Close both blast gates and lock all caster wheels from rolling Cover the machine to protect it from dus...

Page 29: ...ry cabinet door Figure 26 Figure 25 Rolling filter supply cabinet Figure 26 Rolling filter recovery cabinet Figure 27 Removing supply axle 4 Remove the spent filter tube and slide the axle into the center of the new filter roll 5 Orient the rolling filter so when you look through the window and the filter paper is pulled up by the conveyor the filter paper is next to the glass window The filter pa...

Page 30: ...recovery axle Make sure that the roll is wrapped in the directio where when installed the filter paper blocks the view of the roll as seen through the window shown in Figure 26 14 Position the recovery axle onto the spring loaded spindle cone so that the slot in the axle engages with the drive tang on the spindle cone Figure 32 Figure 32 Slot and drive tang alignment 15 Push the recovery cabinet m...

Page 31: ...safety goggles 3 Unlatch the HEPA filter housing open the housing and lift the HEPA filter up and out of the housing Figure 33 Figure 33 Removing HEPA filter housing Latch 5 Using the 17mm wrench or a socket wrench remove the right side spring retaining bolt from the cabinet Figure 33 6 Reach into the cabinet firmly grasp the right side compression spring and remove the spring Figure 35 The spring...

Page 32: ...cuum the input side of the filter with a soft brush type tip while tapping the outside of the filter with your other hand 14 When you have removed most of the caked contaminants support the filter housing so it will not fall over during the next step 15 Hold a shop air gun or spray nozzle no closer than two to three feet from the filter element and in a slow and sweeping motion blow the remaining ...

Page 33: ...eld in place by the end of this bolt compressing and positioning the bottom of the spring into its seat is much easier 19 When the spring is installed thread the retaining bolt by hand all the way down until it seats into the hole in the top of the vibrating filter and stops 20 At this point un thread the retaining bolt approximately 11 2 turns and lock the jam nut down against the cabinet so the ...

Page 34: ...st drawer 2 Unscrew the lock knobs unlatch the HEPA filter housing then open the filter housing Figure 40 3 Lift the HEPA filter from the filter housing Figure 41 If you are going to reuse the HEPA filter and it is not already marked with an airflow label like the one shown in Figure 42 use a permanent marking pen and mark the top of the filter with an arrow indicating the direction of air flow If...

Page 35: ...ping the filter element 7 Hold a shop air gun or spray nozzle no closer than two to three feet from the filter element and in a slow and sweeping motion blow the remaining contaminants back out the direction they came against the direction of the arrow you previously marked Be careful however If you get too close the jet of air pressure may blow a hole in the filter 8 After cleaning return the fil...

Page 36: ...rol panel PC board at fault 7 Motor at fault 1 Connect machine to power so the digital display is lights then push and hold clean filter button 2 Replace the capacitor 3 Trace down wiring path and repair for damaged wiring or loose plugs 4 Repair for short and replace the fuse that has its failure LED illuminated 5 Replace transformer 6 Replace control panel PC board 7 Test and replace motor as re...

Page 37: ... expose new filter paper more often to maintain CFM 6 Manually clean the vibrating filter or replace 7 Manually clean the HEPA filter or replace 8 Fan motor has lost RPM adjust troubleshoot frequency drive and replace motor or frequency drive if required Filter warning lamp buzzer engages but filter paper has not run out 1 Infrared sensor is at fault 2 Circuit board is at fault 1 Replace infrared ...

Page 38: ... cir cuit consult a qualified electrician 3 GROUNDED CIRCUIT Electrocution or fire could result if the machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician 4 MOTOR WIRING The motor wiring shown in these diagrams are current at the time of printing but it may not match your machine Always use the wiring diagram inside the m...

Page 39: ... B E C GDAA C AI G H CHDG N 8DCK NDG BDIDG EJH 7JIIDC HL I8 8DCK NDG BDIDG 8DCIGDA E6C A GDAA C AI G BDIDG GDAA C AI G BDIDG EJH 7JIIDC HL I8 EG HHJG H CHDGH AI G K 7G6I DC BDIDG B6 C A 8IG 86A 7DM 6C BDIDG 2 2 5 4 6 3 4 7 5 8 6 3 1 1 8 7 Page 42 Page 40 Page 42 Page 42 Page 42 Page 38 Page 38 Page 42 ...

Page 40: ...K K K G H I G G G G H I G H I C8 C8 CD CD J K L N N N G N N N I K gdjcY B6 C A 8IG 86A 7DM 8DCI68IDG I GB6A G A6N 8DCIGDAA G JH 7JH IG6CH DGB G A gdjcY B C D E K6G 67A G H HIDG F L ID K 7G6I DC BDIDG GDAA C AI G H CHDG 6C9 8DCK N G HL I8 ID B6 C BDIDG ID EG HHJG H CHDGH ID 8DCIGDA E6C A I GB C6A 7D6G9 ID K 7G6I DC BDIDG ID GDAA C AI G BDIDG 6C9 EJH 7JIIDC HL I8 E I6 A as recommended W Z G X Page 4...

Page 41: ...Main Electrical Box Components Figure 44 Pigtail Figure 47 Transformer Figure 43 Input relay fuse bus phase controller Figure 48 Contactor and thermal relay Figure 50 Main electrical box Figure 46 Rheostat Figure 45 Main terminal block Figure 49 Split phase capacitors ...

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Page 43: ...R SET control Figure 57 Control box Figure 53 Filter warning buzzer Figure 52 Digital control panel circuit board Figure 55 Emergency stop switch Figure 58 HEPA filter lamp Figure 56 Vibrating filter lamp Figure 54 Control panel terminal block Control Panel Electrical Components ...

Page 44: ...G BDIDG HE 9 8 G8J I 7D6G9 K 7G6I DC BDIDG 8DCK NDG BDIDG EJH 7JIIDC H CHDG 6 7 ID B6 C I GB C6A 7AD8 ID B6 C I GB C6A 7AD8 ID B6 C I GB C6A 7AD8 ID B6 C I GB C6A 7AD8 gdjcY J J J 8 ID I GB6A G A6N 6C BDIDG GDAA C AI G HL I8 MAIN ELE MOT Page 38 Page 38 Page 38 Page 38 Page 38 Figure 67 Figure 65 Figure 68 Figure 63 Figure 61 Figure 67 Figure 66 Figure 68 Figure 62 Cabinet Wiring ...

Page 45: ...r switch Figure 68 Rolling filter switch Figure 66 Rolling filter motor circuit board Figure 60 Conveyor motor Figure 69 Cabinet components Figure 63 Vibrating filter motor Figure 61 Pressure sensors Figure 62 Fan motor Figure 67 Rolling filter motor Figure 59 Vibrating filter Cabinet Electrical Components ...

Page 46: ... 44 G0648 Welding Fume Extractor Main Parts Breakdown G 0 6 4 8 SECTION 9 PARTS ...

Page 47: ...24 X 1 2 23 PLN03 LOCK NUT 5 16 18 73 P0648073 CHAIN HOUSING A 24 PW07 FLAT WASHER 5 16 74 P0648074 CHAIN HOUSING B 25 P0648025 ECCENTRIC WHEEL 75 PHTEK23 TAP SCREW 10 X 1 2 26 PLN03 LOCK NUT 5 16 18 76 P0648076 LEFT SIDE DOOR 27 PW07 FLAT WASHER 5 16 77 P0648077 HANDLE 28 P0648028 SPECIAL HEX BOLT M5 1 5 X 10 78 P0648078 DUST PAN 29 P0648029 HINGE 79 PN02 HEX NUT 5 16 18 30 PN06M HEX NUT M5 8 80 ...

Page 48: ...AL BOX DOOR 111 P0648111 WATERPROOF SWITCH 141 P0648141 HINGE 112 P0648112 SWITCH HANDLE 142 PHTEK8 TAP SCREW 8 X 1 2 113 P0648113 UPPER FRONT DOOR 143 P0648143 RIGHT DOOR 114 P0648114 SPECIAL HEX BOLT M5 8 X 10 144 P0648144 GLASS WINDOW 621 2 X 406 8MM 115 P0648115 HINGE 145 P0648145 GLASS SEAL 2060MM 116 P0648116 COVER 146 P0648146 SPECIAL SCREW M5 8 X 10 117 PS01 PHLP HD SCR 10 24 X 1 2 147 P06...

Page 49: ...REW 3 8 18 X 4 261 P0648261 ROTATION PLATE A 286 P0648286 UPPER RIGHT ROTATION PLATE 262 PB18 HEX BOLT 3 8 16 X 1 287 P0648287 UPPER PIPE 263 PW02 FLAT WASHER 3 8 288 PB07 HEX BOLT 5 16 18 X 3 4 264 PLW04 LOCK WASHER 3 8 289 PB21 HEX BOLT 3 8 16 X 3 4 265 PN08 HEX NUT 3 8 16 290 P0648290 ROTATION PLATE 266 P0648266 ROTATION PLATE B 291 PN02 HEX NUT 5 16 18 267 P0648267 NYLON DUCT 5 X 400MM 292 PN0...

Page 50: ...E CAPACITOR 1UF 400WV AC 302 P0648302 FUSE 1AMP 311 P0648311 RELAY SHIHLIN TH P12 5 8A 220V 303 P0648303 FUSE 2AMP 312 P0648312 TERMINAL BOARD 304 P0648304 FUSE 3AMP 313 P0648313 SPEED CONTROL RHEOSTAT 305 P0648305 PHASE CONTROLLER APR 4 220VAC 314 P0648314 RHEOSTAT BOX 306 P0648306 TRANSFORMER 220V 315 P0648315 LOWER COVER 307 P0648307 UPPER COVER 316 P0648316 LEFT COVER 308 P0648308 CONTACTOR SH...

Page 51: ...www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 400 P0648400 MACHINE ID LABEL 406 P0648406 POISON WARNING LABEL 401 P0648401 MODEL ID LABEL 407 PLABEL 14 ELECTRICITY LABEL 402 PLABEL 63 DISCONNECT POWER LABEL 408 P0648408 MAGNETIC FILTER TIME CHART 403 P0648403 CHANGE PLEATED FILTER LABEL 409 PLABEL 61 RESPIRATOR LABEL 404 P0648404 CHANGE HEPA FILTER LABEL 410 P064841...

Page 52: ... 50 G0648 Welding Fume Extractor Notes ...

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