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Grizzly G0555XH Owner'S Manual Download Page 49

Model G0555XH

 

(Mfd. Since 1/18)

-47-

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need 
replacement parts or additional help with a procedure, call our Technical Support. 

Note: Please gather the 

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not 
start or a breaker 
trips immediately 
upon startup.

1.  Incorrect power supply voltage.
2.  Power supply circuit breaker tripped or 

fuse blown. 

3.  Motor wires connected incorrectly.
4.  Wiring open/has high resistance.
5.  ON/OFF switch at fault. 
6.  Start capacitor at fault.
7.  Centrifugal switch at fault.
8.  Motor at fault.

1.  Ensure correct power supply voltage.
2.  Ensure circuit is sized correctly and free of shorts. 

Reset circuit breaker or replace fuse.

3.  Correct motor wiring connections (

Page 57).

4.  Check/fix broken, disconnected, or corroded wires.
5.  Replace switch.
6.  Test/replace.
7.  Adjust/replace centrifugal switch if available.
8.  Test/repair/replace.

Machine stalls or is 
underpowered.

1.  Dull or incorrect blade for task.

2.  Workpiece material not suitable for 

machine, or feed rate/pressure too heavy.

3.  Belt slipping; oil/grease on belt.
4.  Blade slipping on wheels.

5.  Motor wired incorrectly.
6.  Run capacitor at fault.
7.  Pulley/sprocket slipping on shaft. 
8.  Centrifugal switch at fault.
9.  Motor bearings at fault. 

1.  Sharpen/replace blade (

Page 40). Use correct 

blade.

2.  Only cut wood—ensure moisture is below 20%, 

reduce feed rate or depth of cut.

3.  Clean/tension/replace belt (

Page 51).

4.  Adjust blade tracking and tension (

Page 23). 

Ensure proper blade size.

5.  Wire motor correctly (

Page 57). 

6.  Test/repair/replace.
7.  Tighten/replace loose pulley/shaft. 
8.  Adjust/replace centrifugal switch if available.
9.  Test/repair/replace.

Machine has vibra-
tion or noisy opera-
tion.

1.  Motor or component loose.

2.  Large blade weld or blade at fault.

3.  V-belt worn or loose.
4.   Motor fan rubbing on fan cover.
5.  Motor mount loose/broken.
6.  Pulley loose.
7.  Machine incorrectly mounted.
8.  Centrifugal switch is at fault.
9.  Motor bearings at fault.

1.  Inspect/replace damaged bolts/nuts and retighten 

use thread-locking fluid if necessary.

2.  Replace warped/bent/broken blade; replace/

resharpen dull blade (

Page 40).

3.  Inspect/replace belt (

Page 50).

4.  Fix/replace fan cover; replace loose/damaged fan.
5.  Tighten/replace.
6.  Re-align/replace shaft, pulley set screw, and key.
7.  Tighten mounting bolts; relocate/shim machine.
8.  Replace.
9.  Test by rotating shaft; rotational grinding/loose shaft 

requires bearing replacement.

Summary of Contents for G0555XH

Page 1: ...NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TKAB19506 PRINTED IN TAIWAN MODEL G0555XH 14 EXTREME SERIES RESAW BANDSAW OWNER...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...on Overview 32 General Overview 33 Disabling Locking Switch 33 Workpiece Inspection 34 Setting Upper Blade Guide Height 34 Table Tilt 35 Blade Selection 35 Blade Selection Chart 38 Blade Care Break In...

Page 4: ...per tech support and it helps us determine if updated documenta tion is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have ques tions or...

Page 5: ...r workpiece e Hold workpiece firmly against table Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Motor Blade...

Page 6: ...crew Ensures table remains level across blade slot gap and does not become warped or bent when heavy workpieces are loaded on table Always keep installed and secured except when changing blades C D E...

Page 7: ...lade K Guide Post Lock Knob Secures guide post in position after adjustment Blade Tension Tracking Table Tilt L Blade Tension Knob Increases decreases blade tension refer to Page 26 for more informati...

Page 8: ...ght 22 x 23 x 80 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 15A at 110V 7 5A at 220V Minimum Circuit Size 20A...

Page 9: ...Right 45 deg Table Tilt Adjustment Type Manual Floor to Table Height 44 5 8 in Fence Locking Position Front Fence is Adjustable for Blade Lead Yes Resaw Fence Attachment Included Yes Miter Gauge Incl...

Page 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 12: ...rm against table fence when cutting to avoid loss of control If necessary use a jig or other work holding device HAND PLACEMENT Placing hands or fingers in line with blade during operation may result...

Page 13: ...peration and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure a...

Page 14: ...d receptacle Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE Figure 7 Typical 6 15 plug and receptacle Grounding Prong Current Carrying Prongs 6 15 PLUG GROUNDED 6 15 RECEPTACLE For 110...

Page 15: ...condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft The work lam...

Page 16: ...an or qualified service personnel The voltage conversion procedure requires rewiring the motor and installing the correct plug The nec essary wiring diagrams are provided in the Wiring section beginni...

Page 17: ...ed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely s...

Page 18: ...inventory C Figure 11 Box 2 inventory D E Figure 12 Hardware bag inventories Inventory Figures 10 12 Qty A Main Bandsaw Body not shown 1 B Table 1 C Table Insert 1 D Fence Face 1 E Miter Gauge 1 F Fen...

Page 19: ...Model G0555XH Mfd Since 1 18 17 USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw Hardware Recognition Chart...

Page 20: ...per optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 21: ...machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi...

Page 22: ...ng sure trunnion bolts are hanging out bot tom of trunnion base see Figure 18 Blade Table Insert Removed Table Gap Table Gap 2 Attach two rubber feet to bottom of cabinet stand as shown in Figure 15 w...

Page 23: ...sert and gap screw installed 12 Install fence support using 2 M6 1 x 12 cap screws and 2 6mm flat washers see Figure 20 Figure 20 Fence support installed x 2 Fence Support Table Insert Gap Screw Assem...

Page 24: ...e lock lever and guide plate installed Fence Base Rail Fence Base Guide Plate Fence Lock Lever Fence Lock Lever in Down Locked Position 19 Mount fence to fence base sliding T channel see Figures 26 27...

Page 25: ...e performing other necessary adjustments Below is an overview of all the adjustments and the order in which they should be performed 1 Initial Blade Tracking 2 Test Run 3 Tension Blade 4 Adjusting Bla...

Page 26: ...this proce dure proceed to Test Run on page 25 If blade is NOT properly tracking then con tinue with this procedure to adjust it Blade tracking is primarily affected by the tilt of the upper wheel kno...

Page 27: ...aft Padlock 5 Try to start machine by pressing switch button Machine should NOT start If it does start the switch disabling feature is not functioning properly and the switch must be replaced To test...

Page 28: ...dures fine tune the blade tension Using the flutter method you intentionally loosen the blade until it just passes the point of being too loose when it begins to flutter Then you gradually tighten th...

Page 29: ...6 Re adjust blade guides refer to Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 27 28 for instructions When using different size blades the blade tensioning system may...

Page 30: ...016 away from the bearing edge To adjust upper and lower blade guides 1 DISCONNECT MACHINE FROM POWER 2 Familiarize yourself with blade guide controls shown in Figure 36 3 Loosen thumbscrew on forward...

Page 31: ...t the guide bearings when the blade is against the rear support bearing during the cut Figure 38 Blade guide bearings adjusted against both sides of blade 8 Tighten cap screws to lock blade guides in...

Page 32: ...40 against the frame to secure setting 7 Rest table on positive stop bolt then re tight en table lock knobs 8 Observe position of table tilt pointer on tilt scale located underneath front of table se...

Page 33: ...rther adjust ments are required If distances are different continue with Step 6 Figure 43 Location of trunnion bracket flange bolts Flange Bolts 3 of 6 6 Loosen six flange bolts that secure table to t...

Page 34: ...OMMEND that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for...

Page 35: ...supervised operation disable and lock the switch before leaving machine unattended Place key in a well hidden or secure location 0 12 0 15 The bandsaw is one of the most versatile wood cutting tools i...

Page 36: ...e dislodged and hit the operator and bind or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece Large L...

Page 37: ...Tooth Rake The angle of the tooth face from a line perpendicular to the length of the blade F Gullet Depth The distance from the tooth tip to the bottom of the curved area gullet G Tooth Pitch The dis...

Page 38: ...ed cutting radius per blade width Straight Cutting Use the largest width blade that you own Large blades excel at cutting straight lines and are less prone to wander known as blade lead refer to Page...

Page 39: ...ured as TPI teeth per inch tooth pitch determines the number of teeth More teeth per inch fine pitch will cut slower but smoother while fewer teeth per inch coarse pitch will cut rougher but faster As...

Page 40: ...M Crosscutting Thin Stock R H S F Crosscutting Thick Stock R H S M Crosscutting Round Stock R H S F M R H S F M Miter Cut R H S F M Tenons R H S M R H S M Sharp Curves R H S F Gradual Curves R H S F...

Page 41: ...piece thickness The general rule of thumb is to have no less than two teeth in contact with the workpiece at all times during cutting Blade Care Break In Blade Care A bandsaw blade is a thin piece of...

Page 42: ...lade cover on guide post then with gloved hands slide blade off of both wheels 5 Rotate blade 90 and slide it through slot in table to remove it Blade changes entail removing the existing blade instal...

Page 43: ...saw ON and wait for it to come to full speed Slowly feed workpiece into blade until blade is completely through workpiece Figure 58 shows an example of a ripping operation Figure 58 Example of a rippi...

Page 44: ...m 3 to 6 TPI because they offer larg er gullet capacities for clearing sawdust which reduces heat buildup and strain on the motor Crosscutting Crosscutting is the process of cutting across the grain o...

Page 45: ...ere cutting a single piece see Figure 61 for an example of a stacked cut setup Figure 61 Example of a stacked cut setup Stacked Cuts Cutting Curves When cutting curves simultaneously feed and turn the...

Page 46: ...ersonal injury or machine damage To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessori...

Page 47: ...e off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron surfaces on the table by wiping it clean after every use...

Page 48: ...saw dust from building up on the tire The brush should be checked daily and cleaned when it becomes dirty There are adjustment brackets that allow the brushes to be adjusted for bristle wear 6 Apply a...

Page 49: ...rate pressure too heavy 3 Belt slipping oil grease on belt 4 Blade slipping on wheels 5 Motor wired incorrectly 6 Run capacitor at fault 7 Pulley sprocket slipping on shaft 8 Centrifugal switch at fa...

Page 50: ...e 30 2 Adjust guides properly Replace blade guides if worn 3 Check blade rotation Reverse blade if necessary Page 40 4 Feed workpiece straight into blade 5 Adjust wheels to be coplanar Page 54 6 Adjus...

Page 51: ...oth type TPI is cor rect Page 35 4 Position upper blade guides to just clear workpiece Properly adjust blade guides support bearings Pages 27 28 5 Replace blade Page 40 6 Adjust blade tracking Page 23...

Page 52: ...is approximately 1 4 deflec tion Deflection is checked by pushing the V belt with moderate pressure as shown in Figure 65 and noting how much it moves If V belt is not properly tensioned perform follo...

Page 53: ...ews 4 Pivot motor to right as viewed from front of bandsaw so upper cap screw slides to right in slot this will release V belt tension 5 Roll V belt off pulleys 7 Remove wheel from shaft Make sure not...

Page 54: ...31 to complete this procedure Shimming Table Correcting Blade Lead Bandsaw blades may wander off the cut line when sawing as shown in Figure 69 This is called blade lead Blade lead is usually caused...

Page 55: ...e 2 Slide bandsaw fence out of the way and cut along line halfway through board Turn bandsaw OFF and wait for the blade to stop Do not move board 3 Clamp board to bandsaw table then slide fence over t...

Page 56: ...nded Wrench or Socket 13mm 1 Open Ended Wrench or Socket 19mm 1 Checking Wheel Alignment 1 DISCONNECT MACHINE FROM POWER 2 Remove table 3 With blade on and properly tensioned hold a straightedge close...

Page 57: ...be coplanar 3 With straightedge touching both rims of wheel that does not need to be adjusted measure distance away from other wheel with a fine ruler as shown in Figure 73 The distance measured with...

Page 58: ...released If all tension is not released the lower spacer needs to be threaded farther down the shaft toward slid ing bracket 4 Loosen setscrews in both of the spacers indi cated in Figure 75 5 Back s...

Page 59: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 60: ...NLY 40W Max Rewired for 220V Start Capacitor 300MFD 250VAC Ground Motor 110V Run Capacitor 50uF 250VAC Start Capacitor 300MFD 250VAC Ground Motor 220V Rewired for 220V Ground Hot Neutral 6 15 Plug As...

Page 61: ...AD ELECTRICAL SAFETY ON PAGE 57 Electrical Component Wiring Photos Figure 76 Control panel wiring Figure 78 Motor junction box wiring 110V Wiring Connections Figure 79 Start and run capacitors Figure...

Page 62: ...137 138 139 134 140 141 116 117 118 50 49 51 58 58 55 56 57 64 76 90A 250 251 84 252 253 254 255 256 257 90 258 259 260 261 262 263 264 265 266 267 92 91 234 235 253 160 162 161 11 5 11 1 11 2 11 6 1...

Page 63: ...Y 65 P0555XH065 BLADE GUARD LEFT 13 P0555XH013 SET SCREW M6 1 X 12 66 P0555XH066 TAP SCREW FLAT WASHER 14 P0555XH014 ON OFF SWITCH PUSH BUTTON 67 P0555XH067 TAP SCREW M3 5 X 16 15 P0555XH015 TAP SCREW...

Page 64: ...143 P0555XH143 BUTTON HD CAP M8 1 25 X 20 254 P0555XH254 SCALE 144 P0555XH144 FLAT WASHER 8MM 255 P0555XH255 PHLP HD SCR M4 7 X 10 150 P0555XH150 LOWER LOCK COLLAR 256 P0555XH256 CARRIAGE BOLT M8 1 2...

Page 65: ...79 122 121 123 80 85 86 129 128 127 128 87 81 89 89A 93 122 121 83 80 85 86 129 82 127 128 87 81 89 200 97 237 240 241 242 238 239 114 83 95A 105 108 109 236 106 110 101 102 104 104A 103 111 98 201 2...

Page 66: ...CAP SCREW M6 1 X 25 101 P0555XH101 TRUNNION 213 P0555XH213 FIXED CAM 102 P0555XH102 SCALE 215 P0555XH215 HEX NUT M8 1 25 103 P0555XH103 TRUNNION CLAMP SHOE 216 P0555XH216 FLANGE SCREW M4 7 X 6 104A P0...

Page 67: ...555X311 DOOR 303 P0555X303 EXTREME SERIES LOGO 312 P0555X312 DOOR LATCH ASSEMBLY 304 P0555X304 HEX NUT M6 1 313 P0555X313 GRIZZLY LOGO PLATE 305 P0555X305 LOCK WASHER 6MM 314 P0555X314 FLAT WASHER 10M...

Page 68: ...7 Maintain adjustment of blade tension tracking guides 8 Keep upper guide adjusted to just clear the workpiece 9 Hold workpiece firmly against table to maintain control 10 Only run saw with wheel cove...

Page 69: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 71: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 72: ......

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