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Grizzly G0524, Owner'S Manual, Page: 1 / 60

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COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2018 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#DS5689  PRINTED IN TAIWAN

MODEL G0524

RIP SAW

OWNER'S MANUAL

(For models manufactured since 7/16)

V6.12.18

Summary of Contents for G0524

Page 1: ...ISED DECEMBER 2018 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC DS5689 PRINTED IN TAIWAN MODEL G0524 RIP SAW OWNER...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...lection 23 Auxiliary Rollers 23 SECTION 6 OPERATIONS 25 Safe Operation 25 Adjusting Feed Rate 26 Rip Cutting 26 SECTION 7 MAINTENANCE 28 Grease Fittings 28 Gear Box 28 V Belts 29 Lube System 29 SECTIO...

Page 4: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 5: ...oving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better a...

Page 6: ...wkward operations and hand positions where a sudden slip could cause your hand to move into the conveyor track EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the...

Page 7: ...new machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also mean...

Page 8: ...cal Power Requirement 220V or 440V 3 Phase 60 Hz Pre Wired Voltage 220V Full Load Current Rating 48 2A at 220V 24 1A at 440V Minimum Circuit Size 70A at 220V 35A at 440V Connection Type Permanent Hard...

Page 9: ...rd Pre Formed Steel Fence Precision Machined Cast Iron Body Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 15 Minutes Serial Number Location Machine ID L...

Page 10: ...ring operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Requirements for 220V This machine is prewired to operate on a power supply...

Page 11: ...ntil instructed later in this manual Grounding Instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electr...

Page 12: ...in the spirit of improvement Before doing any wiring work ALWAYS carefully compare these diagrams with the machine to verify no changes have been made If you have any doubt about diagrams not matchin...

Page 13: ...damage to caterpiller block Before operating remove belt from feed motor and test motor rotation 8 Remove motor cover then remove cog tooth belt from feed motor pulley see Figure 7 9 Connect machine t...

Page 14: ...or Provides access to the conveyor track and the lubrication brushes F Anti Kickback Fingers Prevents the workpiece from being ejected out of the saw towards the operator G Blade Guard Protects the op...

Page 15: ...rol panel Figure 10 Variable speed knob close up Figure 9 Blade compartment close up K Pressure Rollers 1 of 4 Holds the work piece against the conveyor track during the cutting operation L Auxiliary...

Page 16: ...t rated for weight of this machine This machine was carefully packaged for safe transport When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If it...

Page 17: ...Wrench 8 x 10mm 1 D Combo Wrench 10 x 12mm 1 E Combo Wrench 11 x 13mm 1 F Combo Wrench 14 x 17mm 1 G Combo Wrench 17 x 19mm 1 H Combo Wrench 22 x 24mm 1 I 10 pc Allen Wrench Set 1 5 10mm 1 J Arbor Wre...

Page 18: ...Hardware Bag Contents DESCRIPTION QTY P Cap Screws M6 1 0 x 16 8 Q Setscrews M6 1 0 x 30 4 R Lock Washers 6mm 8 S Flat Washers 6mm 4 T Hex Nuts 6 1 0 4 DESCRIPTION QTY L Auxiliary Roller Brackets Lef...

Page 19: ...RT LINES ARE 1 16 INCH APART 5 8 W A S H ER DIAM E T E R 9 16 W A S H ER DIA M E T E R 1 2 W A S H ER DIA M E T E R 12mm W A S H ER DIAM E T E R 10mm W A S H ER DIA M E T E R 7 16 W A S H ER DIA M E T...

Page 20: ...lvents Lack of ventilation while using solvents could cause serious person al health risks fire or environmental hazards Always work in a well ventilated area to pre vent the accumulation of dangerous...

Page 21: ...revious setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly The discon nect switch installed by the electrician as recom mended is t...

Page 22: ...e Disconnecting from Power Source Figure 18 Location to connect incoming ground wire on grounding plate 4 Connect incoming power wires to top R S T terminals shown in Figure 19 Figure 19 Terminal loca...

Page 23: ...glasses and make sure any bystanders are out of the way and are also wearing safety glasses 3 At the front of the control panel rotate the red EMERGENCY STOP button until it springs up The control pan...

Page 24: ...OR START button The conveyor track should start and run smoothly Note An automatic time delay prevents the conveyor track from starting up until 5 seconds after the main motor has started 7 Press both...

Page 25: ...25 that can be attached when rip cutting workpieces shorter than 8 Note These auxiliary rollers can be left on the machine when cutting longer boards however the maximum thickness cutting capacity of...

Page 26: ...rollers to the brackets with the 8 cap screws and lock washers Figure 29 2 Using a 3mm Allen wrench remove the four M6 1 0 x 10 setscrews from the bottom edge of the head casting and replace with the...

Page 27: ...it raises and drops as the workpiece enters and leaves the cutting operation Carefully plan each cutting operation to avoid injuries Safe Operation SECTION 6 OPERATIONS To reduce your risk of serious...

Page 28: ...thin 1 16 of the orange insert located in the conveyor track 3 Disconnect the saw from the power source 4 Rock the blade back and forth to ensure it is NOT making contact with the conveyor track Note...

Page 29: ...imately 5 seconds after the arbor is started press the FEED MOTOR START button The conveyor track should start and run smoothly Note An automatic time delay prevents the conveyor track from starting u...

Page 30: ...V belts After the first 100 hours Gear Box Every 2500 Hours Gear Box Lubricate the four grease fittings Figure 32 with a general purpose grease after every month 160 Hours of regular use Figure 32 Gr...

Page 31: ...prevents the saw from being operated If this occurs fill the reser voir above the low line and the saw will operate normally Figure 33 Lube reservoir Lube System The sealed ball bearings in this mach...

Page 32: ...ce Department at 570 546 9663 Similarly if you are unsure of how to perform any procedure in this section the Grizzly Service Department will be happy to guide you through the procedures or help in an...

Page 33: ...crease or decrease the V belt tension Note Turning the turn buckle clockwise lowers the tension and counterclockwise increases it 5 Retighten the jam nut when the V belt has been tensioned correctly a...

Page 34: ...the ride height of the fence Note The fence could scratch the steel table surface if the ride height is set too low Figure 39 Fence ride height adjustment 4 Raise or lower the adjustment nut to chang...

Page 35: ...ers 4 Slowly lower the head If the pressure rollers make contact with the board at the same time they are adjusted correctly If the pressure rollers do not make con tact with the board at the same tim...

Page 36: ...ompensate for wear Loosen the jam nuts and adjust the setscrews to reduce the play along the gibs Figure 41 Always make small adjust ments to the setscrews starting with 1 4 turn incre ments When adju...

Page 37: ...e 43 Hearing protection assortment H4978 T20446 H4979 Recommended Metal Protectants G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 Oz Spray G2871 Boeshield T 9 12 Oz Spray G2870 Boeshield T 9 4 Oz Spray H3788...

Page 38: ...e laser bracket to the top of the steel arm with the 2 M6 1 x 16 cap screws and 2 6mm flat washers 4 Place the laser clamp around the laser and secure the assembly to the laser bracket with the 2 M6 1...

Page 39: ...12 46 47 6 37 49 52 51 54 53 50 55 56 57 37 59 22 7 29 28V2 27 26 36 25 24V2 43 35 15 14 66 19 72 72 51 19 44 33 64 SECTION 10 PARTS Upper Saw Breakdown We do our best to stock replacement parts when...

Page 40: ...24052 ON BUTTON 17 P0524017 LEVER M10 1 5 X 125 W KNOB 53 P0524053 ON BUTTON 18V2 P0524018V2 FINGER SHAFT BRACKET LH V2 07 13 54 P0524054 EMERGENCY BUTTON 19 P0524019 SET SCREW M6 1 X 10 55 P0524055 O...

Page 41: ...106 151 108 130 150 142 148 149 146V2 1 146V2 145V2 144 141 143 115 138 140 140 139 134 137 129 136 131 108 133 132 113 120 122 121 123 124 129 128 125 126 127 107 108 112 114 119 108 118 117 116 115...

Page 42: ...151 LOCK COLLAR 113 P0524113 REDUCER PULLEY 152V3 P0524152V3 MOTOR 15HP 220V 440V 3 PH V3 07 16 114 P0524114 KEY 7 X 7 X 45 152V3 1 P0524152V3 1 MOTOR FAN COVER 115 P0524115 LOCK WASHER 12MM 152V3 2 P...

Page 43: ...Model G0524 Mfd Since 7 16 41 Main Spindle 201 203 202 204 232 205 206 208 207 208 209 210 211 212 213 219 218 220 214 215 216 217 222 221 223 231 230 229 228 227 225 226 224...

Page 44: ...X 16 222 P0524222 BALL BEARING 6207ZZ 207 P0524207 BEARING COVER 223 P0524223 BEARING SEAT 208 P0524208 ANGULAR CONTACT BEARING 7208CYDB 224 P0524224 ARBOR HOUSING END CAP 209 P0524209 SPACER 225 P05...

Page 45: ...8 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 339 340 341 325 342 343 344 345 346 304 347 339 335 345 344 333 343 340 346 339 330 329 327 348 349 355 356 357 323 358 360 364 361 35...

Page 46: ...USTABLE HANDLE M12 1 75 X 30 316 P0524316 KNOB 7MM STEEL 350 P0524350 FINGER PIVOT SHAFT 317V2 P0524317V2 HEX BOLT M10 1 5 X 70 V2 06 18 351 1 P0524351 1 ANTI KICKBACK FINGER 5MM 318 P0524318 HEX NUT...

Page 47: ...419 418 415 416 417 414 413 412 411 410 409 408 407 406 405 404V2 403 402 401 440 431 432 433 420 430 429 436 433 457 458 456 420 441 414 442 451 454 414 453 452 455 450 449 448 447 446 445 444 443 43...

Page 48: ...P0524444 GEARBOX 414 P0524414 LOCK WASHER 10MM 445 P0524445 SHAFT 415 P0524415 EXT RETAINING RING 12MM 446 P0524446 SET SCREW M8 1 25 X 10 416 P0524416 SHAFT 447 P0524447 HANDWHEEL 417 P0524417 BRACK...

Page 49: ...501 P0524501 SPRING BRACKET RH 509 P0524509 CAP SCREW M6 1 X 16 502 P0524502 ROLLER SHAFT 510 P0524510 SPRING BRACKET LH 503 P0524503 BEARING SEAT RH 511 P0524511 SET SCREW M6 1 X 30 504 P0524504 BALL...

Page 50: ...4067V3 440V CONVERSION KIT TECO V3 07 13 609V2 P0524609V2 CONTACTOR TECO CU 18 220V V2 09 10 67V3 1 P0524067V3 1 OL RELAY RHU 10 2 9 4A V3 07 13 610V2 P0524610V2 OL RELAY RHU 10 21 25A V2 07 13 67V3 2...

Page 51: ...PPORT ARM 702 1 P0524702 1 LASER CLAMP TOP 707 P0524707 CAP SCREW M8 1 25 X 25 702 2 P0524702 2 LASER CLAMP BOTTOM 708 P0524708 PHLP HD SCR M5 8 X 8 703 P0524703 LASER 709 P0524709 LASER POWER BOX 704...

Page 52: ...WRENCH 10 X 12MM OPEN ENDS 802 P0524802 CAST IRON FOOT 808 P0524808 WRENCH 11 X 13MM OPEN ENDS 803 P0524803 TOOLBOX 809 P0524809 WRENCH 14 X 17MM OPEN ENDS 804 P0524804 T HANDLE WRENCH 19MM 810 P0524...

Page 53: ...e defective 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspec...

Page 54: ...aw Blade Start Conveyor Stop Conveyor Start 2 G0524 Control Panel Wiring Disconnect power from machine before performing any electrical service Failure to do this will result in a shock hazard leading...

Page 55: ...CU 16 S1 R3 Control Relay MY2NJ 200 220VAC Control Relay MY2NJ 200 220VAC R2 Input Output Control Relay MY2NJ 200 220VAC R1 Timer T1 Overload RHU 10 5 5 7 5A Overload RHU 10 21 25A Transformer OV 440V...

Page 56: ...ain motor wiring Feed Motor 220V W2 W1 V1 V2 U2 U1 W5 U5 V5 Y2 X2 Z2 Figure 49 220V feed motor wiring Figure 50 220V feed motor wiring Figure 47 220V main motor wiring Figure 48 Main motor wired for 4...

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ......

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