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G0508 10 HP Industrial Dust Collector

-23-

Note: 

When  calculating  static  pressure  loss  to 

determine if multiple lines can be left open at the 
same  time,  only  include  the  main  line  numbers 
once.

5.

  Compare the total static pressure loss for that 

line to the maximum static pressure rating of 
21 inches (refer to the 

Machine Data Sheet

 

on 

Page 3

).

—If  your  static  pressure  loss  is  below  the 

static  pressure  rating  of  the  dust  col-
lector,  then  the  line  will  most  likely  be 
successful.  Congratulations!  You've  just 
designed  your  own  dust  system.  Refer  to 
the 

Accessories 

section  on 

Page  25

  to 

start buying the components necessary to 
make your system a reality.

—If  your  static  pressure  loss  is  equal  to  or 

above the static pressure rating of the dust 
collector,  then  that  line  will  not  effectively 
collect  the  dust.  You  must  then  modify 
some  of  the  factors  in  that  line  to  reduce 
the static pressure loss. Some of the ways 
to  do  this  include  1)  installing  larger  duct, 
2)  reducing  amount  of  flexible  duct  used, 
3)  increasing  machine  dust  port  size,  4) 
moving machine closer to dust collector to 
eliminate duct length, and 5) reducing 90˚ 
elbows or replacing them with 45˚ elbows.

System Grounding

Since  plastic  hose  is  abundant,  relatively  inex-
pensive,  easily  assembled  and  air  tight,  it  is  a 
very  popular  material  for  conveying  dust  from 
woodworking machines to the dust collector. We 
recommend using flexible hose (flex-hose) to con-
nect the woodworking machine to the dust collec-
tion system. However, plastic flex-hose and plastic 
duct  are  insulators,  and  dust  particles  moving 
against the walls of the plastic duct create static 
electrical  build  up.  This  charge  will  build  until  it 
discharges  to  a  ground.  If  a  grounding  medium 
is  not  available  to  prevent  static  electrical  build 
up,  the  electrical  charge  will  arc  to  the  nearest 
grounded  source.  This  electrical  discharge  may 
cause  an  explosion  and  subsequent  fire  inside 
the system.

To protect against static electrical build up inside 
a non-conducting duct, a bare copper wire should 
be  placed  inside  the  duct  along  its  length  and 
grounded  to  the  dust  collector.  You  must  also 
confirm  that  the  dust  collector  is  continuously 
grounded through the electrical circuit to the elec-
tric service panel.  

If you connect the dust collector to more than one 
machine  by  way  of  a  non-conducting  branching 
duct system and blast gates, the system must still 
be  grounded  as  mentioned  above.  We  recom-
mend inserting a continuous bare copper ground 
wire  inside  the  entire  duct  system  and  attaching 
the wire to each grounded woodworking machine 
and dust collector.

Be  sure  that  you  extend  the  bare  copper  wire 
down  all  branches  of  the  system.  Do  not  forget 
to connect the wires to each other with wire nuts 
when two branches meet at a “Y” or “T” connec-
tion.

Summary of Contents for G0508

Page 1: ...tailed instructions for rewiring the motor All other 440V conversion instructions are the same refer to Rewiring to 440V on Page 9 of the manual Before rewiring your dust collector for 440V operation...

Page 2: ...ST COLLECTOR OWNER S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIA...

Page 3: ......

Page 4: ...p Safety 10 Items Needed for Setup 10 Unpacking 10 Inventory 11 Site Considerations 12 Assembly 12 Test Run 15 SECTION 4 DESIGNING THE SYSTEM 17 General 17 Duct Material 17 System Design 19 System Gro...

Page 5: ...n used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to prov...

Page 6: ...ay Switch Voltage 220V Cord Length 12 ft Cord Gauge 10 gauge Recommended Breaker Size 40 amp Plug No Conversion To 440V Part Number P0508037 Phase Converter Model G7979 Motors Type TEFC Induction Hors...

Page 7: ...in Impeller Size 14 3 4 in Impeller Blade Thickness 1 4 in Construction Upper Bag Material Woven Fabric Lower Bag Material Plastic Base Construction Pre Formed Steel on Casters Frame Construction Form...

Page 8: ...Dust Collector 5 Identification A Upper Filter Bag B Collector C Lower Collection Bag D Caster E Upper Bag Hanger Assembly F Inlet G ON OFF Power Switch H Motor I Base Figure 1 Dust collector front v...

Page 9: ...6 G0508 10 HP Industrial Dust Collector...

Page 10: ...G0508 10 HP Industrial Dust Collector 7 Safety Instructions for Machinery...

Page 11: ...d expert how the operation should be performed 8 CLEANING AIR Do not confuse this dust collector with an air cleaner This dust col lector is only designed to collect dust from a machine not clean dust...

Page 12: ...low Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a quali ed electri cian to ensure compliance with wiring codes If you are unsure about the wir...

Page 13: ...ials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment you should inventory t...

Page 14: ...rew M6 1 0 x 10 1 Flange Bolts 1 4 20 x 1 2 12 Flange Bolts 5 16 18 x 1 2 32 Flat Washers 5 16 64 Hex Bolts 5 16 18 x 1 32 Hex Nuts 5 16 18 32 Figure 2 Model G0508 Inventory A D In the event that any...

Page 15: ...stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Site Considerations Figure 5 Model G0508 illustrated top view a...

Page 16: ...at the rubber gasket is evenly compressed without deformation 13 Repeat Steps 10 13 for the remaining col lectors 14 Place the inlet on the top center circular flange of the main housing see Figure 10...

Page 17: ...y mounted onto collector Hanger Assembly 20 Align the hanger assembly so that the hook at the top is directly over the center of the col lector 21 Secure the hanger assembly with one 1 4 20 x 1 2 flan...

Page 18: ...and position the bag evenly around the collector 28 Snag the bag on the hooks to hold the bag in place until the bag clamp can be secured see Figure 15 Figure 14 Upper filter bag secured to collector...

Page 19: ...on or rubbing noises Strange or unusual noises MUST be inves tigated and corrected before operating the machine further Always disconnect the machine from power before investigating or correcting pote...

Page 20: ...fferent rates requiring you to empty some bags more often than others Whatever system you choose always make sure there are no open flames including pilot lights in the same room as the dust collector...

Page 21: ...oice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 18 Example of flexible metal duct There are also many kinds...

Page 22: ...uickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save y...

Page 23: ...t sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 23 Approximate required airflow for machines based on du...

Page 24: ...if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write...

Page 25: ...FPM Main Lines at 3500 FPM Branch Lines at 4000 FPM 2 0 091 0 122 0 35 0 453 2 5 0 08 0 107 0 306 0 397 3 0 071 0 094 0 271 0 352 4 0 057 0 075 0 215 0 28 5 0 046 0 059 0 172 0 225 6 0 037 0 047 0 136...

Page 26: ...material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tion system However plasti...

Page 27: ...attach to the dust collector frame with a ground screw as shown in Figure 33 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel Ensure that the...

Page 28: ...gers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with...

Page 29: ...358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 39 Metal Blast Gate Metal Branches We carry many different branches all designed to minimize ai...

Page 30: ...2 stage filter system 5 micron outer and 1 micron inner Easily the best value in its class Figure 46 G0572 Hanging Air Cleaner G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G275...

Page 31: ...ing your dust collector Wear safety glasses whenever starting or using machine Failure to comply may result in serious personal injury Do NOT put hands or small objects near inlet openings during oper...

Page 32: ...Empty the lower collection bags on a regular basis to maintain dust collection efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Sma...

Page 33: ...upply is switched ON 6 Replace faulty ON button or ON OFF switch 7 Adjust replace the centrifugal switch if available 8 Check for broken wires or disconnected corroded connections and repair replace a...

Page 34: ...not enough open branch lines at one time thereby causing a velocity drop in the main line 7 The ducting and ports are incorrectly sized 8 The machine dust collection design is inadequate 9 The dust c...

Page 35: ...32 G0508 10 HP Industrial Dust Collector Electrical Components Figure 47 G0508 220V switch Figure 49 G0508 220V motor Figure 48 G0508 motor wiring diagrams...

Page 36: ...G0508 10 HP Industrial Dust Collector 33 Wiring Diagram...

Page 37: ...34 G0508 10 HP Industrial Dust Collector Parts Breakdown...

Page 38: ...ASHER 25 PB55 HEX BOLT 1 2 13 X 1 1 2 10 P0508010 MOTOR 26 PN13 HEX NUT 1 2 13 10 1 P0508010 1 MOTOR FAN COVER 27 PB07 HEX BOLT 5 16 18 X 3 4 10 2 P0508010 2 MOTOR FAN 28 P0508028 STRAIN RELIEF 10 3 P...

Page 39: ...on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTI...

Page 40: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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