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G0508 10 HP Industrial Dust Collector

Calculating Duct Resistance

Adding  duct  work,  elbows,  branches  and  any 
other components to a duct line increases airflow 
resistance  (static  pressure  loss).  This  resistance 
can  be  minimized  by  using  rigid  (smooth)  pipe 
and  gradual  curves,  as  opposed  to  flexible  pipe 
and 90˚ elbows. 

To  help  you  think  about  this  resistance,  imagine 
riding a bicycle in a tunnel that is an exact replica 
of your duct work. If the inside of the tunnel is very 
bumpy  (flexible  pipe)  and  has  many  sharp  turns 
(90˚ elbows), it will take a lot more effort for you to 
travel from one end to the other than if your path 
had been smooth and straight.

The  purpose  of  calculating  this  resistance  is  to 
determine if it is low enough from the machine to 
the  dust  collector  to  meet  the  given  requirement 
for  the  machine.  Use  the  charts  in 

Figure  29

  to 

calculate the resistance of duct work.

Fitting 

Dia.

90˚ 

Elbow

45˚ 

Elbow

45˚  

Wye(Y)

90˚ 

Wye(Y)

3"

0.47

0.235

0.282

0.188

4"

0.45

0.225

0.375

0.225

5"

0.531

0.266

0.354

0.236

6"

0.564

0.282

0.329

0.235

7"

0.468

0.234

0.324

0.216

8"

0.405

0.203

0.297

0.189

Duct 

Dia.

Approximate 

Static Pressure 

Loss Per Foot of 

Rigid Pipe

Approximate 

Static Pressure 

Loss Per Foot 

of Flex Pipe

Main 

Lines 

at 3500 

FPM

Branch 

Lines 

at 4000 

FPM

Main 

Lines 

at 3500 

FPM

Branch 

Lines 

at 4000 

FPM

2"

0.091

0.122

0.35

0.453

2.5"

0.08

0.107

0.306

0.397

3"

0.071

0.094

0.271

0.352

4"

0.057

0.075

0.215

0.28

5"

0.046

0.059

0.172

0.225

6"

0.037

0.047

0.136

0.18

7"

0.029

0.036

0.106

0.141

8"

0.023

0.027

0.08

0.108

9"

0.017

0.019

0.057

0.079

Figure 29. 

Static pressure loss charts.

Additional Factors

Static Pressure Loss

Seasoned (well used) 

Dust Collection Filter

1

Entry Loss at Large 

Machine Hood

2

In most small/medium shops it is only necessary 
to calculate FPM for the line with the longest duct 
length  or  the  most  fittings  (operating  under  the 
assumption that if the line with the highest resis-
tance works, the others will be fine).

To  calculate  the  static  pressure  loss  of  any 

given line in the system, follow these steps:

1.

  Make  a  list  of  each  size  duct  in  the  line, 

including the length, and multiply those num-
bers by the static pressure loss value given in 

Figure 29

.

2.

  List each type of elbow or branch and multiply 

the  quantity  (if  more  than  one)  by  the  static 
pressure loss given in 

Figure 29

.

3.

  Add the additional factors from 

Figure 30

 to 

your list.

Figure 30. 

Additional factors affecting static 

pressure loss.

4.

  Total  your  list  as  shown  in  the  example  in 

Figure 31

 to come up with your overall static 

pressure loss number for that line.

 

Note: 

Always  account  for  a  seasoned  filter, 

so you don't end up with a system that only 
works right when the filter is clean.

Figure 31. 

Example list for totaling SP loss.

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Summary of Contents for G0508

Page 1: ...tailed instructions for rewiring the motor All other 440V conversion instructions are the same refer to Rewiring to 440V on Page 9 of the manual Before rewiring your dust collector for 440V operation...

Page 2: ...ST COLLECTOR OWNER S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIA...

Page 3: ......

Page 4: ...p Safety 10 Items Needed for Setup 10 Unpacking 10 Inventory 11 Site Considerations 12 Assembly 12 Test Run 15 SECTION 4 DESIGNING THE SYSTEM 17 General 17 Duct Material 17 System Design 19 System Gro...

Page 5: ...n used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to prov...

Page 6: ...ay Switch Voltage 220V Cord Length 12 ft Cord Gauge 10 gauge Recommended Breaker Size 40 amp Plug No Conversion To 440V Part Number P0508037 Phase Converter Model G7979 Motors Type TEFC Induction Hors...

Page 7: ...in Impeller Size 14 3 4 in Impeller Blade Thickness 1 4 in Construction Upper Bag Material Woven Fabric Lower Bag Material Plastic Base Construction Pre Formed Steel on Casters Frame Construction Form...

Page 8: ...Dust Collector 5 Identification A Upper Filter Bag B Collector C Lower Collection Bag D Caster E Upper Bag Hanger Assembly F Inlet G ON OFF Power Switch H Motor I Base Figure 1 Dust collector front v...

Page 9: ...6 G0508 10 HP Industrial Dust Collector...

Page 10: ...G0508 10 HP Industrial Dust Collector 7 Safety Instructions for Machinery...

Page 11: ...d expert how the operation should be performed 8 CLEANING AIR Do not confuse this dust collector with an air cleaner This dust col lector is only designed to collect dust from a machine not clean dust...

Page 12: ...low Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a quali ed electri cian to ensure compliance with wiring codes If you are unsure about the wir...

Page 13: ...ials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment you should inventory t...

Page 14: ...rew M6 1 0 x 10 1 Flange Bolts 1 4 20 x 1 2 12 Flange Bolts 5 16 18 x 1 2 32 Flat Washers 5 16 64 Hex Bolts 5 16 18 x 1 32 Hex Nuts 5 16 18 32 Figure 2 Model G0508 Inventory A D In the event that any...

Page 15: ...stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Site Considerations Figure 5 Model G0508 illustrated top view a...

Page 16: ...at the rubber gasket is evenly compressed without deformation 13 Repeat Steps 10 13 for the remaining col lectors 14 Place the inlet on the top center circular flange of the main housing see Figure 10...

Page 17: ...y mounted onto collector Hanger Assembly 20 Align the hanger assembly so that the hook at the top is directly over the center of the col lector 21 Secure the hanger assembly with one 1 4 20 x 1 2 flan...

Page 18: ...and position the bag evenly around the collector 28 Snag the bag on the hooks to hold the bag in place until the bag clamp can be secured see Figure 15 Figure 14 Upper filter bag secured to collector...

Page 19: ...on or rubbing noises Strange or unusual noises MUST be inves tigated and corrected before operating the machine further Always disconnect the machine from power before investigating or correcting pote...

Page 20: ...fferent rates requiring you to empty some bags more often than others Whatever system you choose always make sure there are no open flames including pilot lights in the same room as the dust collector...

Page 21: ...oice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 18 Example of flexible metal duct There are also many kinds...

Page 22: ...uickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save y...

Page 23: ...t sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 23 Approximate required airflow for machines based on du...

Page 24: ...if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write...

Page 25: ...FPM Main Lines at 3500 FPM Branch Lines at 4000 FPM 2 0 091 0 122 0 35 0 453 2 5 0 08 0 107 0 306 0 397 3 0 071 0 094 0 271 0 352 4 0 057 0 075 0 215 0 28 5 0 046 0 059 0 172 0 225 6 0 037 0 047 0 136...

Page 26: ...material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tion system However plasti...

Page 27: ...attach to the dust collector frame with a ground screw as shown in Figure 33 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel Ensure that the...

Page 28: ...gers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with...

Page 29: ...358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 39 Metal Blast Gate Metal Branches We carry many different branches all designed to minimize ai...

Page 30: ...2 stage filter system 5 micron outer and 1 micron inner Easily the best value in its class Figure 46 G0572 Hanging Air Cleaner G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G275...

Page 31: ...ing your dust collector Wear safety glasses whenever starting or using machine Failure to comply may result in serious personal injury Do NOT put hands or small objects near inlet openings during oper...

Page 32: ...Empty the lower collection bags on a regular basis to maintain dust collection efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Sma...

Page 33: ...upply is switched ON 6 Replace faulty ON button or ON OFF switch 7 Adjust replace the centrifugal switch if available 8 Check for broken wires or disconnected corroded connections and repair replace a...

Page 34: ...not enough open branch lines at one time thereby causing a velocity drop in the main line 7 The ducting and ports are incorrectly sized 8 The machine dust collection design is inadequate 9 The dust c...

Page 35: ...32 G0508 10 HP Industrial Dust Collector Electrical Components Figure 47 G0508 220V switch Figure 49 G0508 220V motor Figure 48 G0508 motor wiring diagrams...

Page 36: ...G0508 10 HP Industrial Dust Collector 33 Wiring Diagram...

Page 37: ...34 G0508 10 HP Industrial Dust Collector Parts Breakdown...

Page 38: ...ASHER 25 PB55 HEX BOLT 1 2 13 X 1 1 2 10 P0508010 MOTOR 26 PN13 HEX NUT 1 2 13 10 1 P0508010 1 MOTOR FAN COVER 27 PB07 HEX BOLT 5 16 18 X 3 4 10 2 P0508010 2 MOTOR FAN 28 P0508028 STRAIN RELIEF 10 3 P...

Page 39: ...on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTI...

Page 40: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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