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G0508 10 HP Industrial Dust Collector

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Step 1. Decide Who Will Design

For  most  small-to-medium  sized  shops,  you  can 
design and build the dust collection system your-
self  without  hiring  engineers  or  consultants.  We 
have included some basic information here to get 
you started on a dust collection system design.

If you have a large shop or must design a com-
plicated  system,  then  we  recommend  additional 
research  beyond  this  manual,  or  seek  help  from 
an expert.

Step 2. Sketch Your Shop Layout

Planning is the most important step when design-
ing a successful dust collection system.

Before  you  begin  to  draw  your  necessary  layout 
sketch,  we  recommend  that  you  visit  our  FREE 

Workshop  Planner 

available  on  our  website  at 

www.grizzly.com

Our 

Workshop  Planner

  will  allow  you  to  quickly 

and  easily  draw  and  print  a  basic  shop  layout. 
Don't worry, non-Grizzly brand machines can be 
substituted  with  Grizzly  machines  for  layout  pur-
poses. 

Note:

 

After you're finished, make sure to 

save your layout for later modification.

Your  sketch  only  needs  the  basic  details  of  the 
shop  layout,  similar  to 

Figure  20

,  including  all 

your current/planned machines and your planned 
placement of the dust collector.

System Design

Figure 20. 

Initial sketch of shop layout.

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Step 3. Sketch a Basic Duct Layout

For the next step, sketch how your machines  will 
connect to the dust collector. Consider these gen-
eral guidelines for planning an efficient system:

1. 

Machines  that  produce  the  most  sawdust 
should be placed nearest to the dust collector 
(i.e. planers and sanders).

2. 

An ideal design will feature the shortest pos-
sible main line and  secondary branch ducts. 
See 

Figures 21 & 22

 for ideas of good duct 

layouts vs bad duct layouts.

Figure 21. 

Good duct layout.

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Figure 22. 

Bad duct layout.

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Summary of Contents for G0508

Page 1: ...tailed instructions for rewiring the motor All other 440V conversion instructions are the same refer to Rewiring to 440V on Page 9 of the manual Before rewiring your dust collector for 440V operation...

Page 2: ...ST COLLECTOR OWNER S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIA...

Page 3: ......

Page 4: ...p Safety 10 Items Needed for Setup 10 Unpacking 10 Inventory 11 Site Considerations 12 Assembly 12 Test Run 15 SECTION 4 DESIGNING THE SYSTEM 17 General 17 Duct Material 17 System Design 19 System Gro...

Page 5: ...n used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to prov...

Page 6: ...ay Switch Voltage 220V Cord Length 12 ft Cord Gauge 10 gauge Recommended Breaker Size 40 amp Plug No Conversion To 440V Part Number P0508037 Phase Converter Model G7979 Motors Type TEFC Induction Hors...

Page 7: ...in Impeller Size 14 3 4 in Impeller Blade Thickness 1 4 in Construction Upper Bag Material Woven Fabric Lower Bag Material Plastic Base Construction Pre Formed Steel on Casters Frame Construction Form...

Page 8: ...Dust Collector 5 Identification A Upper Filter Bag B Collector C Lower Collection Bag D Caster E Upper Bag Hanger Assembly F Inlet G ON OFF Power Switch H Motor I Base Figure 1 Dust collector front v...

Page 9: ...6 G0508 10 HP Industrial Dust Collector...

Page 10: ...G0508 10 HP Industrial Dust Collector 7 Safety Instructions for Machinery...

Page 11: ...d expert how the operation should be performed 8 CLEANING AIR Do not confuse this dust collector with an air cleaner This dust col lector is only designed to collect dust from a machine not clean dust...

Page 12: ...low Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a quali ed electri cian to ensure compliance with wiring codes If you are unsure about the wir...

Page 13: ...ials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment you should inventory t...

Page 14: ...rew M6 1 0 x 10 1 Flange Bolts 1 4 20 x 1 2 12 Flange Bolts 5 16 18 x 1 2 32 Flat Washers 5 16 64 Hex Bolts 5 16 18 x 1 32 Hex Nuts 5 16 18 32 Figure 2 Model G0508 Inventory A D In the event that any...

Page 15: ...stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Site Considerations Figure 5 Model G0508 illustrated top view a...

Page 16: ...at the rubber gasket is evenly compressed without deformation 13 Repeat Steps 10 13 for the remaining col lectors 14 Place the inlet on the top center circular flange of the main housing see Figure 10...

Page 17: ...y mounted onto collector Hanger Assembly 20 Align the hanger assembly so that the hook at the top is directly over the center of the col lector 21 Secure the hanger assembly with one 1 4 20 x 1 2 flan...

Page 18: ...and position the bag evenly around the collector 28 Snag the bag on the hooks to hold the bag in place until the bag clamp can be secured see Figure 15 Figure 14 Upper filter bag secured to collector...

Page 19: ...on or rubbing noises Strange or unusual noises MUST be inves tigated and corrected before operating the machine further Always disconnect the machine from power before investigating or correcting pote...

Page 20: ...fferent rates requiring you to empty some bags more often than others Whatever system you choose always make sure there are no open flames including pilot lights in the same room as the dust collector...

Page 21: ...oice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 18 Example of flexible metal duct There are also many kinds...

Page 22: ...uickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save y...

Page 23: ...t sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 23 Approximate required airflow for machines based on du...

Page 24: ...if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write...

Page 25: ...FPM Main Lines at 3500 FPM Branch Lines at 4000 FPM 2 0 091 0 122 0 35 0 453 2 5 0 08 0 107 0 306 0 397 3 0 071 0 094 0 271 0 352 4 0 057 0 075 0 215 0 28 5 0 046 0 059 0 172 0 225 6 0 037 0 047 0 136...

Page 26: ...material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tion system However plasti...

Page 27: ...attach to the dust collector frame with a ground screw as shown in Figure 33 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel Ensure that the...

Page 28: ...gers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with...

Page 29: ...358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 39 Metal Blast Gate Metal Branches We carry many different branches all designed to minimize ai...

Page 30: ...2 stage filter system 5 micron outer and 1 micron inner Easily the best value in its class Figure 46 G0572 Hanging Air Cleaner G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G275...

Page 31: ...ing your dust collector Wear safety glasses whenever starting or using machine Failure to comply may result in serious personal injury Do NOT put hands or small objects near inlet openings during oper...

Page 32: ...Empty the lower collection bags on a regular basis to maintain dust collection efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Sma...

Page 33: ...upply is switched ON 6 Replace faulty ON button or ON OFF switch 7 Adjust replace the centrifugal switch if available 8 Check for broken wires or disconnected corroded connections and repair replace a...

Page 34: ...not enough open branch lines at one time thereby causing a velocity drop in the main line 7 The ducting and ports are incorrectly sized 8 The machine dust collection design is inadequate 9 The dust c...

Page 35: ...32 G0508 10 HP Industrial Dust Collector Electrical Components Figure 47 G0508 220V switch Figure 49 G0508 220V motor Figure 48 G0508 motor wiring diagrams...

Page 36: ...G0508 10 HP Industrial Dust Collector 33 Wiring Diagram...

Page 37: ...34 G0508 10 HP Industrial Dust Collector Parts Breakdown...

Page 38: ...ASHER 25 PB55 HEX BOLT 1 2 13 X 1 1 2 10 P0508010 MOTOR 26 PN13 HEX NUT 1 2 13 10 1 P0508010 1 MOTOR FAN COVER 27 PB07 HEX BOLT 5 16 18 X 3 4 10 2 P0508010 2 MOTOR FAN 28 P0508028 STRAIN RELIEF 10 3 P...

Page 39: ...on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTI...

Page 40: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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