Grizzly G0490W Owner'S Manual Download Page 60

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Model G0490W/G0490XW (Mfd. Since 5/16)

Labels & Cosmetics

401V2

402

403

404

405

406

407

408

409

410

411

412

413

REF

PART #

DESCRIPTION

REF PART #

DESCRIPTION

401V2 P0490W401V2

MACHINE ID LABEL V2.04.16 (G0490W)

408

P0490W408

READ MANUAL LABEL

401V2 P0490XW401V2 MACHINE ID LABEL V2.04.16 (G0490XW)

409

P0490W409

MODEL NUMBER LABEL (G0490W)

402

P0490W402

CUTTERHEAD WARNING LABEL

409

P0490XW409

MODEL NUMBER LABEL (G0490XW)

403

P0490W403

FENCE WARNING LABEL

410

P0490W410

GRIZZLY.COM LABEL

404

P0490W404

ELECTRICITY LABEL

411

P0490W411

GRIZZLY GREEN TOUCH-UP PAINT

405

P0490W405

CONTROL PANEL LABEL

412

P0490W412

GRIZZLY BEIGE TOUCH-UP PAINT

406

P0490W406

EYE/EAR/LUNG WARNING LABEL

413

P0490W413

GRIZZLY NAMEPLATE

407

P0490W407

DISCONNECT POWER LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

Summary of Contents for G0490W

Page 1: ...or models manufactured since 05 16 COPYRIGHT FEBRUARY 2016 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2016 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRIT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ock 28 Surface Planing 29 Edge Jointing 30 Bevel Cutting 31 Rabbet Cutting 32 SECTION 5 ACCESSORIES 33 SECTION 6 MAINTENANCE 34 Schedule 34 Cleaning Protecting 34 Lubrication 35 SECTION 7 SERVICE 36 T...

Page 4: ...e made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that someti...

Page 5: ...n b Always keep cutterhead and drive guards in place and in proper operating condition ALWAYS replace cutterhead guard after rabbeting operations c Never make jointing or rabbeting cuts deeper than 1...

Page 6: ...tfeed Table Supports workpiece after it passes over cutterhead For optimum results outfeed table must be properly adjusted even with highest point of cutterhead knives inserts refer to Page 46 for mor...

Page 7: ...e range M N O P Fence Tilt Handle Tilts fence throughout its range of motion from 45 inward to 45 out ward 135 Q Fence Lock Lever Tightens to secure fence position along width of tables loosens to all...

Page 8: ...dth 41 x 16 1 2 in Shipping Dimensions Carton 1 Type Wood Crate Content Machine Weight 388 lbs Length x Width x Height 80 x 26 x 12 in Must Ship Upright Yes Carton 2 Type Cardboard Box Content Stand W...

Page 9: ...Cutterhead Type 4 Knife Cutterhead Diameter 3 in Cutterhead Speed 5350 RPM Knife Information Number of Knives 4 Knife Type HSS Single Sided Knife Length 8 1 16 in Knife Width 3 4 in Knife Thickness 1...

Page 10: ...41 x 16 1 2 in Shipping Dimensions Carton 1 Type Wood Crate Content Machine Weight 390 lbs Length x Width x Height 80 x 26 x 12 in Must Ship Upright Yes Carton 2 Type Cardboard Box Content Stand Weig...

Page 11: ...ral Cutterhead Diameter 3 in Number of Cutter Spirals 4 Number of Indexable Cutters 40 Cutterhead Speed 5350 RPM Cutter Insert Information Cutter Insert Type Indexable Carbide Cutter Insert Length 14...

Page 12: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 13: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 14: ...MAXIMUM CUTTING DEPTH To reduce risk of kickback never cut deeper than 1 8 per pass CUTTING LIMITATIONS Cutting a workpiece that does not meet the minimum dimension require ments can result in breaku...

Page 15: ...ng or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supp...

Page 16: ...Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size...

Page 17: ...are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful...

Page 18: ...following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly repla...

Page 19: ...craper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off...

Page 20: ...ted is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne a...

Page 21: ...dust port to stand x 4 5 From underneath shipping crate remove two hex nuts and flat washers securing jointer assembly to crate 3 With help from another person position stand upright 4 Attach dust por...

Page 22: ...of cutterhead and motor pul leys as illustrated in Figure 19 Cutterhead Pulley Motor Pulley Alignment Figure 19 Example of pulleys aligned If pulleys are not aligned loosen four motor mounting bolts...

Page 23: ...elt is seated in pulley grooves Figure 25 Example of belt installed on cutterhead and motor pulleys 15 Loosen four bolts nuts securing motor mount brackets see Figure 26 let motor slide down to tensio...

Page 24: ...ter their highest point during rotation as illustrated in Figures 29 30 The outfeed table MUST be level with cutterhead knives or inserts when they are at top dead center at their highest point during...

Page 25: ...f the guard so it is no more than 3 8 above the table to ensure safety during operations Figure 32 Tightening set screw to secure cutterhead guard 22 Test operation of guard by pulling it back and let...

Page 26: ...esult in permanent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system Test Run Once assembly is complete test run the machine to ensure i...

Page 27: ...safety feature is working correctly Congratulations The Test Run is com plete If machine does start with STOP button pushed in immediately disconnect power to machine The STOP button safety fea ture...

Page 28: ...jointer Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls compo...

Page 29: ...Remove foreign objects from the workpiece Make sure that any stock you process with the jointer is clean and free of dirt nails staples tiny rocks or any other foreign objects that could damage the c...

Page 30: ...4 Rip Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off 15 30 45 Previously Jointed Edge Squaring stock means making it flat and p...

Page 31: ...the entire cut IMPORTANT Keep hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterhead and safely reposit...

Page 32: ...tart jointer 5 Place workpiece firmly against fence and infeed table IMPORTANT To ensure workpiece remains stable during cut concave sides of workpiece must face toward table and fence 6 Feed workpiec...

Page 33: ...ically between 1 16 and 1 8 depending on hardness and width of stock 3 Set fence tilt to desired angle of cut 4 Place workpiece against fence and infeed table with concave side face down 5 Start joint...

Page 34: ...d near front of jointer so amount of exposed cutterhead in front of fence matches size of desired rabbet 5 Start jointer 6 Place workpiece firmly against fence and infeed table IMPORTANT To ensure wor...

Page 35: ...ze 14 x 14 x 2mm 10 pack Figure 50 Replacement inserts for G0490XW T27622 8 Byrd Shelix Cutterhead G0490W Made in the USA by Byrd this indexable carbide insert cutterhead is the best money can buy The...

Page 36: ...T 9 see below for more details Cleaning Protecting For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Vacuum...

Page 37: ...68 Equivalent Lube Amount As Needed Lubrication Frequency Daily Place one or two drops of oil on the fence pivot points see Figure 55 as needed Before lubricat ing the fence carriage ways clean them w...

Page 38: ...ugal switch if available 11 Test repair replace Machine stalls or is underpowered 1 Workpiece material not suitable 2 Excessive feed rate 3 Excessive depth of cut 4 Dull knives inserts 5 Dust collecti...

Page 39: ...eft in workpiece 1 Wood has high moisture content 2 Dull knives inserts 1 Ensure wood moisture content is less than 20 Allow to dry if necessary 2 Replace rotate knives inserts Pages 38 41 Long lines...

Page 40: ...s evenly and at the correct height in the cutterhead The cutterhead in this jointer is equipped with jack screws that allow for careful positioning of the knives There are two options for setting the...

Page 41: ...ositioned over cutterhead knife Middle Pad Knife Setting Jig Method The infeed table is lowered to fit the jig on the cutterhead as shown in the Figure below and the knife heights are set to just touc...

Page 42: ...ide to the other and working from the ends to the middle Repeat with remaining knives 9 Tighten each gib bolt in the same alternating manner as you did in the previous step 10 Make sure outfeed table...

Page 43: ...expose cutterhead pulley 4 Rotate cutterhead pulley to provide access to insert s to be rotated replaced 5 Put on heavy leather gloves to protect fingers and hands 6 Remove any sawdust or debris from...

Page 44: ...outfeed table is not par allel with cutterhead Perform Adjusting Table Parallelism procedure on Page 43 then perform Checking Infeed Table instructions on Page 43 Checking Adjusting Table Parallelism...

Page 45: ...feed Table Figure 70 Infeed and outfeed tables set evenly knife style cutterhead shown 4 Place straightedge in the positions shown in Figure 71 In each position straightedge should sit flat against bo...

Page 46: ...l ism is to first adjust the outfeed table parallel with the cutterhead then adjust the infeed table paral lel with the outfeed table When setting the outfeed table all measurements MUST be made from...

Page 47: ...et screw from each of the four eccentric bushings under infeed table 7 Place straightedge halfway across infeed and outfeed tables and adjust infeed table even with outfeed table as shown in Figure 75...

Page 48: ...ust behind outfeed table see Figure 77 6 Use motor pulley to rotate cutterhead until one of the knives or inserts is at top dead center its highest point during rotation as illustrated in Figures 78 7...

Page 49: ...ols Needed Qty Straightedge 1 Open End Wrench 16mm 1 Each positive stop bolt controls top or bottom range of table movement see Figure 80 Jam nuts lock positive stop bolts in position so they will not...

Page 50: ...or if necessary to 0 to cali brate fence tilt scale Setting 45 Outward Fence Stop 1 DISCONNECT MACHINE FROM POWER 2 Pull out and lock tilt plunger see Figure 83 loosen fence tilt lock and fence lock t...

Page 51: ...me Tool Needed Qty Wrenches or Sockets 13mm 2 Motor Pulley Approximately 1 4 Deflection Cutterhead Pulley Figure 88 Correct belt deflection when properly tensioned Replacing Tensioning Belt Replacing...

Page 52: ...fasteners to lock the motor pulley in place Tool Needed Qty Wrenches or Sockets 13mm 2 Aligning Pulleys 1 DISCONNECT MACHINE FROM POWER 2 Remove cabinet rear access panel 3 Visually check alignment of...

Page 53: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverte...

Page 54: ...ND TECO Relay RHU 10 1 16 15 11 3 TRIP IND TEST RC A 13NO 21NC 22NC 14NO R O Magnetic Switch TECO HUF 11K 13 NEMA 6 20 Plug Hot Ground Hot G Contactor TECO CU 11 220V 12 Motor Ground Run Capacitor CBB...

Page 55: ...2MM 13 P0490W013 BASE SHAFT 20 X 285MM 45 P0490W045 START BUTTON GLY37 22MM 14 P0490W014 DEPTH OF CUT POINTER 46 P0490W046 CONTROL PANEL FACEPLATE 15 P0490W015 PHLP HD SCR M4 7 X 10 47 P0490W047 CONTR...

Page 56: ...CAP SCR M5 8 X 12 114 P0490W114 CUTTERHEAD PULLEY 104 P0490W104 GIB 115 P0490W115 BEARING SLEEVE 105 P0490W105 GIB BOLT M6 1 X 10 116 P0490W116 BEARING BLOCK R 106 P0490W106 CAP SCREW M8 1 25 X 70 117...

Page 57: ...XW111 BALL BEARING 6204 2RS 103 P0490XW103 FLAT HD TORX T20 M6 1 X 15 112 P0490XW112 HEX BOLT M8 1 25 X 20 104 P0490XW104 L HANDLE TORX DRIVE T 20 113 P0490XW113 FLAT WASHER 8MM 105 P0490XW105 T HANDL...

Page 58: ...CLAMP M10 1 5 234 P0490W234 FENDER WASHER 10MM 210 P0490W210 CAP SCREW M8 1 25 X 30 235 P0490W235 CARRIAGE MOUNT 211 P0490W211 HEX NUT M6 1 236 P0490W236 FENCE GIB 212 P0490W212 HEX BOLT M6 1 X 25 237...

Page 59: ...2 MOTOR 3HP 240V 1 PH V2 04 16 330 P0490W330 FLAT WASHER 12MM 312V2 1 P0490W312V2 1 MOTOR FAN COVER 331 P0490W331 PEDAL PIVOT SHAFT 12 X 100MM 312V2 2 P0490W312V2 2 CAPACITOR COVER 332 P0490W332 FOOT...

Page 60: ...0XW 403 P0490W403 FENCE WARNING LABEL 410 P0490W410 GRIZZLY COM LABEL 404 P0490W404 ELECTRICITY LABEL 411 P0490W411 GRIZZLY GREEN TOUCH UP PAINT 405 P0490W405 CONTROL PANEL LABEL 412 P0490W412 GRIZZLY...

Page 61: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 62: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 63: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 64: ......

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