Ultra Tugger
®
10 Cable Puller and Pulling Packages
Greenlee Tools, Inc.
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
Description
The Greenlee UT10 Ultra Tugger
®
Cable Puller is
intended to be used to pull cable through conduit and in
tray. The UT10 will develop 44.5 kN (10,000 lb) of pulling
force. Refer to a Greenlee catalog for sheaves, pulling
rope, and other cable pulling accessories to create an
entire cable pulling system.
No single manual can provide instructions for every
possible cable pulling application; this manual contains
general information necessary to accomplish cable pulls
of many different setups.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
Greenlee UT10 Ultra Tugger
®
Cable Puller.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge at www.greenlee.com.
All specifications are nominal and may change as design
improvements occur. Greenlee Tools, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
Ultra Tugger is a registered trademark of Greenlee Tools, Inc.
Loctite and 242 are registered trademarks of Henkel Corporation.
KEEP THIS MANUAL
Table of Contents
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
General Safety Rules ..................................................... 3
Specific Safety Rules and Symbols ........................... 4-7
Grounding Instructions .................................................. 7
FUNCTIONAL DESCRIPTION
Identification ............................................................... 8-9
Specifications .............................................................. 10
Cable Pulling Glossary ................................................ 11
Cable Pulling Principles .......................................... 12-20
Cable Pulling Systems ............................................. 12
Pulling Theory .......................................................... 13
Cable Pulling Forces .......................................... 14-18
Tailing the Rope ....................................................... 19
Summary of Cable Pulling Principles....................... 20
Planning the Pull .......................................................... 20
ASSEMBLY
Boom Assembly/Disassembly ..................................... 21
Boom Setup ........................................................... 22-25
Up Pull Starting from Teepee Position ..................... 22
Down Pull Starting from Teepee Position ................ 23
Horizontal Pull .......................................................... 24
Single Boom Pull ..................................................... 24
Boom Components ................................................. 25
Transporting the Boom ................................................ 26
OPERATION
Boom Operation ..................................................... 27-28
Puller Operation ........................................................... 29
Removing Cable .......................................................... 30
SERVICE ...................................................................... 31
Maintenance ........................................................... 31-32
ACCESSORIES ........................................................... 33
Setup—Chain Mount .............................................. 34-35
Setup—Floor Mount .................................................... 36
Illustration and Parts Lists
Ultra Tugger 10 ............................................... 109-110
Gearmotor ....................................................... 111-112
Mobile Carriage and Boom ............................. 113-114
Accessories ........................................................... 115
Heavy-Duty Footswitch
..........................................
11
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