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HID6506 Rotary Impact Drill

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

11

Parts List

Rotary Impact Drill —Serial Code AML (Figure 1)

   

UPC No. 

 Key  78-3310-  Part  No. 

Description 

Qty

   

UPC No. 

 Key  78-3310-  Part  No. 

Description 

Qty

    1 

43482  50434829  HANDLE ASSEMBLY WITH  

 

 

 

 

ORIFICE, BEARINGS and GEAR 

 

 

 

 

(includes items 2–5) ................................1

    2* 

 

 

O-ring, 1/2 x 3/32–90 .............................1

    3 

41591  50415911  Needle Bearing .......................................2

    4 

40152  50401524  Internal Gear ...........................................1

    5 

41593  50415930  Dowel Pin, 1/8 x 1/2 ...............................1

    6 

43302  50433024  FLOW CONTROL CARTRIDGE 

 

 

 

 

(includes items 7 and 8) ..........................1

    7* 

 

 

O-ring, 1/2 x 1/16–70 .............................1

    8* 

 

 

O-ring, 7/16 x 1/16–70 ...........................1

    9 

41600  50416003  Retaining Ring, 11/16 Internal ................1

 10 

41094  50410942  Screw, Adjustable Torque Output ...........1

 11* 

 

 

O-ring, 1/4 x 1/16–70 .............................1

 12* 

 

 

Back-Up Ring .........................................1

 13* 

 

 

Spring Pin, 5/64 x 7/8 .............................1

 14 

40215  50402154  Spool, Directional ...................................1

 15* 

 

 

O-ring, 7/16 x 1/16–68 ...........................2

 16 

40228  50402283  Button .....................................................2

 17 

 

 

Flat Socket Head Cap Screw,  

 

 

 

 

#10–24 x 1/2 ...........................................2

 18* 

 

 

O-ring, 7/8 x 1/16–70 .............................1

 19 

41097  50410971  Sleeve, Super Spool ...............................1

 20* 

 

 

O-ring, .787 x .051–70 ............................1

 21* 

 

 

O-ring, 3/4 x1/16–90 ..............................1

 22 

41298  90548191  Retaining Ring, 7/8 External ...................1

 23* 

 

 

O-ring, 7/16 x 3/32–90 ...........................1

 24 

41095  50410952  Cap .........................................................1

 25 

41712  50417122  Retaining Ring, 3/4 Internal ....................1

 26 

48681  50486810  Spool, Control ........................................1

 27* 

 

 

O-ring, 5/16 x 1/16–70 ...........................1

 29 

42865  50428651  Spring, Compression ..............................1

 30 

41096  50410962  Washer ....................................................1

 31 

41297  50412971  Retaining Ring, 5/8 Internal ....................1

 32 

40406  50404063  Trigger .....................................................1

 33 

41636  50416361  Connecting Link .....................................1

 34 

 

 

Slotted Round Head Machine  

 

 

 

 

Screw, #10–24 x 1-1/4 ............................1

 35 

 

 

Hex Elastic Stop Nut, #10–24.................1

 40 

41594  50415940  Gear, 11 Tooth ........................................2

 41 

40115  50401154  Key, 1/8 x 3/8 ..........................................1

 42 

41621  50416212  Retaining Ring, 25/64 External ...............1

 43 

40114  50401144  Shaft Idler ...............................................1

 44 

41593  50415930  Drive Pin .................................................1

 45 

41624  50416242  Dowel Pin, 1/4 x 5/8 ...............................2

 46* 

 

 

Gasket ....................................................1

 47 

40405  50404053  MOTOR CAP  

 

 

 

 

(includes items 48, 49 and 70) ................1

 48 

41591  50415911  Needle Bearing .......................................2

 49 

 

 

Socket Head Cap Screw, 1/4–20 x 1 .....8

 50 

43817  50438174  Hook, Lift ................................................1

 51 

41080  50410803  Gear, Planet (21 teeth with  

 

 

 

 

needle bearing) .......................................2

 52 

41624  50416242  Dowel Pin, 1/4 x 5/8 ...............................2

 53 

49590  50495909  Shaft, Gear Carrier ..................................1

 54 

41075  50410752  Gear, Drive (21 Teeth) .............................1

 55 

00809  52058178  Shaft, Drive .............................................1

 56 

42044  50420443  Ball Bearing, 5/16 I.D. .............................2

 57†  00805  52058182  Adapter ...................................................1
 58†  41457  50414571  Retaining Ring, Internal 7/8 ....................1
 59†  00807  52058180  Shaft Seal ...............................................1
 60 

00802  52058183  Rubber Buffer .........................................1

 61 

00800  52062555  Felt Seal ..................................................1

 62†  00806  52058181  ROTARY IMPACT MECHANISM  

 

 

 

 

(includes 60 and 61) (see Figure 2)

 

 

42041  50420413    Auxiliary Handle ..................................1

 

 

42042  50420423    Depth Gauge .......................................1

 63† 

 

 

Cap Screw, #8–32 x 1.250 

 

 

 

 

Socket Head ...........................................3

 64* 

 

 

Gasket ....................................................1

 65 

 

 

Cap Screw, 1/4–20 x 1 Socket Head .....4

 70 

 

 

Washer, Flat ............................................8

Decals (not shown)

 

 

49842  52001069  Decal, Max. Pressure and Flow  .............1

 

 

48781  50487817  Decal, Greenlee Utility ............................1

 

 

49506  50495062  Decal, CE ................................................1

 

 

49489  50494890  Decal, Spool Rotation .............................1

 

 

49592  52000976  Decal, Sound ..........................................1

 

 

49500  50495003  Decal, Read Instruction Manual .............1

Kits

 

 

00794  52062558  Drive Shaft Assembly 

 

 

 

 

(includes items 54–56)

  * 

41115  50411154  Packing Kit (includes all items  

 

 

 

 

marked with an asterisk)

  † 

 

52058184  Retrofit Kit (converts Serial Code GAT to 

 

 

 

 

AML (includes Drive Shaft Assembly and 

 

 

 

 

all items marked with †)

Summary of Contents for HID6506

Page 1: ...Serial Codes AML and GAT Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com AML GAT 999...

Page 2: ...n provided KEEP THIS MANUAL Purpose of this Manual This manual is intended to familiarize personnel with the safe service procedures for the following Greenlee Utility tools HID6506 42309 Rotary Impac...

Page 3: ...s and safety information in this manual before operating or servicing this tool Refer also to the Operation manual which is listed under Other Publications Failure to observe this warning could result...

Page 4: ...reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction Connect the pressure supply hose and tank return hose to the proper ports Failure to observe this warning could...

Page 5: ...ribe a line across the motor cap 47 and handle 1 to align parts correctly during assembly 2 Remove eight cap screws 49 and pull the motor cap from the handle Remove the gasket 46 If necessary remove t...

Page 6: ...Remove both cap screws 17 and buttons 16 from the directional spool 14 Slide the directional spool part way through the bore to expose one O ring 15 Remove the exposed O ring 2 Remove the directional...

Page 7: ...trations and Parts Lists for correct orientation and placement of parts Replace any O rings V rings seals and gaskets on parts that have been disassembled Apply hydraulic fluid or O ring lubricant to...

Page 8: ...e handle 1 aligning the scribe marks that were made during disassembly 7 Secure the motor cap 47 to the handle 1 using eight cap screws 49 Using the sequence shown below torque to 9 newton meters 80 i...

Page 9: ...he smooth end of the drive shaft 55 Press the drive gear 54 until flush onto the smooth end of the drive shaft 55 2 Slide the adapter 57 large opening first over the helical geared end of the drive sh...

Page 10: ...L 61109 2988 USA 815 397 7070 10 Illustration Rotary Impact Drill Serial Code AML 14 49 70 47 46 45 48 42 40 43 3 2 50 1 51 52 64 54 58 56 57 65 55 25 24 29 23 44 19 21 20 15 16 17 33 34 18 22 26 31 3...

Page 11: ...Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212 Retaining Ring 25 64 External 1 43 40114 504011...

Page 12: ...20 21 22 23 24 25 26 28 36 16 17 18 19 20 21 22 43 24 38 39 41 42 25 15 26 27 30 29 40 28 20 23 Illustration Rotary Impact Mechanism Serial Code AML Note Complete disassembly of mechanism is not reco...

Page 13: ...0 Damping Ring 1 19 143194640 O ring 1 20 316045640 Catching Sleeve Assembly 1 21 143193920 O ring 1 22 141181860 Circlip 1 23 316048010 Striker Assembly 1 24 344093140 Sealing Ring 1 25 341059260 Exc...

Page 14: ...109 2988 USA 815 397 7070 14 Illustration Rotary Impact Drill Serial Code GAT 32 34 11 15 12 14 10 9 31 30 27 26 8 7 6 17 16 15 13 19 23 29 20 21 3 24 43 25 35 33 18 17 16 22 1 2 50 46 44 40 42 45 47...

Page 15: ...636 50416361 Connecting Link 1 34 Slotted Round Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212...

Page 16: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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