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HID6506 Rotary Impact Drill

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

7

Inspection

Clean all parts with an appropriate cleaning solution 

and dry them thoroughly. Inspect each component as 

described in this section. Replace any component that 

shows wear or damage.
1.  Rotary Impact Assembly:  Inspect the exterior for 

damage and loose or missing parts. Inspect the 

spur gear (through the small view hole in the end of 

the mechanism) for grooves, nicks and chips. If the 

unit is damaged, replace the impact assembly.

2.  Bearings:  Insert shaft into bearings. Spin shaft. If 

the shaft does not spin smoothly, replace the entire 

assembly with bearings already pressed in.

3.  Motor Cap, Handle, and Adapter:  Inspect mating 

surfaces, bores, oil passageways, etc. for grooves 

or nicks. If any component shows wear or damage, 

replace the entire assembly with bearings already 

pressed in.

4.  Planet Gear with Needle Bearings:  Insert a corre-

sponding dowel pin into the bearing. While holding 

the dowel between a thumb and forefinger, roll the 

gear in the palm of your other hand. If either gear 

does not spin smoothly, replace both gears with 

bearings already pressed in.

5.  Inspect all other disassembled components for 

cracks, grooves or nicks.

Assembly

Refer to the Illustrations and Parts Lists for correct 

orientation and placement of parts. 
Replace any O-rings, V-rings, seals, and gaskets on 

parts that have been disassembled. Apply hydraulic 

fluid or O-ring lubricant to all O-rings and all metal 

surfaces which they must slide over. When installing 

an O-ring which must slide over sharp surfaces, use a 

rolling motion and be careful not to damage the O-ring.
Wherever the assembly results in metal-to-metal 

contact, coat the surfaces with hydraulic fluid or O-ring 

lubricant. 
Some steps of the assembly procedure require a remov-

able type of thread sealing and locking compound, such 

as Loctite

®

 242 or equivalent. Follow the manufacturer’s 

instructions for curing.

Needle Bearing Installation in Handle or Motor Cap

HANDLE:
1.  Install a new needle bearing (3) with identification 

mark facing up (readable from Surface A) into  

the handle (1).

2.  Press the bearing into the handle until the bearing 

cage is 0.020 inch below Surface A.

3.  Repeat the procedure for the other needle bearing if 

it was removed.

MOTOR CAP:
1.  Install a new needle bearing (48) with identification 

mark facing up (readable from Surface B) into the 

motor cap (47).

2.  Press the bearing into the motor cap until the 

bearing cage is 0.047 inch below Surface B.

3.  Repeat the procedure for the other needle bearing if 

it was removed.

Needle Bearing Installation  

in Handle and Motor Cap

Surface  B

Motor Cap

Surface A

Motor Body

O-ring Seal

Needle Bearing

0.020 below
Surface A

0.047 below
Surface B

Summary of Contents for HID6506

Page 1: ...Serial Codes AML and GAT Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com AML GAT 999...

Page 2: ...n provided KEEP THIS MANUAL Purpose of this Manual This manual is intended to familiarize personnel with the safe service procedures for the following Greenlee Utility tools HID6506 42309 Rotary Impac...

Page 3: ...s and safety information in this manual before operating or servicing this tool Refer also to the Operation manual which is listed under Other Publications Failure to observe this warning could result...

Page 4: ...reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction Connect the pressure supply hose and tank return hose to the proper ports Failure to observe this warning could...

Page 5: ...ribe a line across the motor cap 47 and handle 1 to align parts correctly during assembly 2 Remove eight cap screws 49 and pull the motor cap from the handle Remove the gasket 46 If necessary remove t...

Page 6: ...Remove both cap screws 17 and buttons 16 from the directional spool 14 Slide the directional spool part way through the bore to expose one O ring 15 Remove the exposed O ring 2 Remove the directional...

Page 7: ...trations and Parts Lists for correct orientation and placement of parts Replace any O rings V rings seals and gaskets on parts that have been disassembled Apply hydraulic fluid or O ring lubricant to...

Page 8: ...e handle 1 aligning the scribe marks that were made during disassembly 7 Secure the motor cap 47 to the handle 1 using eight cap screws 49 Using the sequence shown below torque to 9 newton meters 80 i...

Page 9: ...he smooth end of the drive shaft 55 Press the drive gear 54 until flush onto the smooth end of the drive shaft 55 2 Slide the adapter 57 large opening first over the helical geared end of the drive sh...

Page 10: ...L 61109 2988 USA 815 397 7070 10 Illustration Rotary Impact Drill Serial Code AML 14 49 70 47 46 45 48 42 40 43 3 2 50 1 51 52 64 54 58 56 57 65 55 25 24 29 23 44 19 21 20 15 16 17 33 34 18 22 26 31 3...

Page 11: ...Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212 Retaining Ring 25 64 External 1 43 40114 504011...

Page 12: ...20 21 22 23 24 25 26 28 36 16 17 18 19 20 21 22 43 24 38 39 41 42 25 15 26 27 30 29 40 28 20 23 Illustration Rotary Impact Mechanism Serial Code AML Note Complete disassembly of mechanism is not reco...

Page 13: ...0 Damping Ring 1 19 143194640 O ring 1 20 316045640 Catching Sleeve Assembly 1 21 143193920 O ring 1 22 141181860 Circlip 1 23 316048010 Striker Assembly 1 24 344093140 Sealing Ring 1 25 341059260 Exc...

Page 14: ...109 2988 USA 815 397 7070 14 Illustration Rotary Impact Drill Serial Code GAT 32 34 11 15 12 14 10 9 31 30 27 26 8 7 6 17 16 15 13 19 23 29 20 21 3 24 43 25 35 33 18 17 16 22 1 2 50 46 44 40 42 45 47...

Page 15: ...636 50416361 Connecting Link 1 34 Slotted Round Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212...

Page 16: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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