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GATOR™ LS60 Battery-Powered Punch Driver

Greenlee Textron  / Subsidiary of Textron Inc.

21

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

Parts List

Item

Part No.

Description

Qty

1

500 4919.4

Pump Housing ................................................................. 1

2

500 4108.8

End Cap .......................................................................... 1

3

500 4109.6

Mounting Block ............................................................... 1

4

500 4920.8

Oil Reservoir ................................................................... 1

5

500 4111.8

Pressure Relief ............................................................... 1

6

500 4112.6

Plug ................................................................................. 1

7

500 4113.4

Spacer ............................................................................. 1

10

500 4115.0

Filter ................................................................................ 1

11

500 4116.9

Filter ................................................................................ 1

12

500 4118.5

Washer ............................................................................ 1

13

500 4119.3

Needle Valve ................................................................... 1

14

500 4120.7

Pump Piston .................................................................... 1

15

500 4121.5

Release Lever ................................................................. 1

16

500 4122.3

Reservoir Plug ................................................................ 1

17

500 4123.1

Eccentric ......................................................................... 1

19

500 4124.0

Feeding Tube .................................................................. 1

23

500 4125.8

Relief Lever Spring ......................................................... 1

35

500 4126.6

Switch .............................................................................. 1

37

500 4127.4

Battery Contacts ............................................................. 1

38

500 4128.2

Battery Clip ...................................................................... 1

39

500 4132.0

Motor ............................................................................... 1

40

500 4133.9

Gearbox .......................................................................... 1

42

500 4134.7

O-Ring, Needle Valve ..................................................... 1

43

500 4135.5

Oil .................................................................................... 1

44

500 4136.3

Ground Strap ................................................................... 1

45

500 4137.1

Capacitor ......................................................................... 3

46

500 4138.0

Ball Bearing ..................................................................... 1

47

500 4139.8

Grooved Ball Bearing ...................................................... 1

48

500 4140.1

O-Ring, Pump Piston ...................................................... 1

49

500 4141.0

O-Ring, Reservoir ........................................................... 1

50

500 4142.8

Back-up Ring ................................................................... 2

51

500 4143.6

O-Ring ............................................................................. 1

52

500 4144.4

Threaded Bushing ........................................................... 1

53

500 4145.2

Threaded Bushing ........................................................... 1

54

500 4146.0

Spring, Pressure Relief ................................................... 1

55

500 4147.9

Spring, Pump .................................................................. 1

56

500 4151.7

Retaining Ring ................................................................ 1

59

500 4152.5

Connector ........................................................................ 1

60

500 4153.3

Seal ................................................................................. 1

75

500 4154.1

Set Screw ........................................................................ 1

76

500 4155.0

Screw, Flat Head ............................................................ 2

77

500 4157.6

Screw, Flat Head ............................................................ 4

80

500 3633.5

Pin, 4 x 16 ....................................................................... 1

81

500 4921.6

Screw, Fillister Head ....................................................... 3

Summary of Contents for Gator LS60

Page 1: ...derstand this material before operating or servicing this equipment Failure to understand how to safely operate this tool could result in an accident causing serious injury or death 999 2257 6 1998 Gr...

Page 2: ...Purpose of this Manual The Greenlee Gator LS60 Battery Powered Punch Driver is intended to be used with Greenlee punches dies and draw studs for punching holes through plastic fiberglass aluminum and...

Page 3: ...ractices which if not avoided COULD result in severe personal injury or death Immediate hazards which if not avoided WILL result in severe personal injury or death SAFETY ALERT SYMBOL Safety is a crit...

Page 4: ...result in injury or property damage Do not allow anyone to stand directly in front of the punch A component failure could propel parts that could strike nearby personnel with sufficient force to caus...

Page 5: ...ng Voltage 12 V Charging Time 1 Hour Punching Time 1 2 conduit in 10 ga mild steel 5 seconds Punching Time 2 conduit in 10 ga mild steel 12 seconds Battery Life number of holes per battery charge appr...

Page 6: ...Inc 6 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Identification 3 5 2 6 1 8 9 7 4 10 12 11 1 Trigger 2 Retract Button 3 Ram Housing 4 Ram 5 Housing 6 Battery Load Display 7 Battery Cartridge...

Page 7: ...ver the draw stud with the open end of the die facing away from the punch driver 7 Insert the draw stud through the pilot hole 8 Thread the punch onto the draw stud with the cutting surfaces of the pu...

Page 8: ...3 mm to 2 2 416 61 5 mm conduit sizes Using 7 16 draw stud and step saver adapter 3 4 DRAW STUD DIE 7 8 22 2 mm PILOT HOLE PUNCH PUNCH MATERIAL BEING PUNCHED 03248 SPACER 30043 3 8 DRAW STUD DIE 1 2 1...

Page 9: ...pter End with Long Threads 60115 1 4 Draw Stud 03248 Spacer End with Long Threads Threads with Flats Die Pilot Hole Punch 04638 3 8 Counter Nut 33967 3 8 Adapter 60116 3 8 Draw Stud 03248 Spacer End w...

Page 10: ...ie Pilot Hole Punch Counter Nut Adapter Draw Stud 03248 Spacer End with Long Threads Threads with Flats Die 7 16 11 1mm Pilot Hole Punch 04638 3 8 Counter Nut 33967 3 8 Adapter 34421 3 8 Draw Stud Set...

Page 11: ...mm 1 1 2 con 1 951 49 6 mm 2 con 2 416 61 5 mm 1 2 con 0 885 22 5 mm 3 4 con 1 115 28 3 mm 1 7 32 con 1 210 30 5 mm 1 con 1 362 34 6 mm 1 1 4 con 1 701 43 2 mm 12345 12345 12345 12345 12345 12345 123...

Page 12: ...approximately 20 seconds after Tool servicing required Return tool to completing a punch cycle authorized Greenlee service center for repair Constant illumination for 20 seconds followed Low battery...

Page 13: ...10 000 and more punching cycles have been completed Change the hydraulic oil annually General Store the crimper in the carrying case when it is not in use Checking the Oil Level 1 Remove the two scre...

Page 14: ...ce center Ram stops during operation Oil level is low See Checking Oil Level Fill reservoir Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 second...

Page 15: ...s service center for inspection completing punch cycle Battery load display lights Low battery charge Tool has Charge or replace battery Return tool constantly for 20 seconds completed more than 10 00...

Page 16: ...equire service return it to an authorized Greenlee service center In North America Customer Center and Field Service 800 435 0786 Fax 24 Hour Customer Center 800 451 2632 or 815 397 1865 In Europe Tel...

Page 17: ...separate the gear housing motor subassembly from pump housing Pump Disassembly 12 Use a hooked tool to gently remove the reservoir O ring 49 from the reservoir 4 Remove the reservoir 13 Remove pump pi...

Page 18: ...12 Install reservoir 4 Slip the O ring 49 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing 13 Insert the plug 16 into the reservoir Reassembly Final Re...

Page 19: ...iary of Textron Inc 19 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Exploded View 238 221 228 227 230 229 223 224 222 221 219 218 217 226 216 215 234 233 234 235 231 236 209 239 211 212 201 205...

Page 20: ...e Textron Subsidiary of Textron Inc 20 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Exploded View 45 44 7 39 38 37 35 80 76 60 2 46 17 47 77 56 5 6 54 12 13 42 81 48 55 50 50 82 15 86 81 53 43 1...

Page 21: ...Relief Lever Spring 1 35 500 4126 6 Switch 1 37 500 4127 4 Battery Contacts 1 38 500 4128 2 Battery Clip 1 39 500 4132 0 Motor 1 40 500 4133 9 Gearbox 1 42 500 4134 7 O Ring Needle Valve 1 43 500 413...

Page 22: ...4206 8 Washer 2 221 500 4207 6 Screw 3 9 x 19mm 3 222 500 4208 4 Screw 3 9 x 38mm 4 223 500 4209 2 Screw 3 9 x 25mm 2 224 500 4210 6 Housing Right 1 225 500 4930 5 Circuit Board 1 226 500 3526 6 Decal...

Page 23: ...Greenlee Textron Subsidiary of Textron Inc 23 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Dipl Ing Joh Christoph Sch tz CE Beauftragter Greenlee Textron 4455 Boeing Drive Rockford IL 61109 298...

Page 24: ...ron Subsidiary of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 1391 Customer Service North America 800 435 0786 Fax 800 451 2632 815...

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