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Irreversible  liquid  crystal  thermo  sticker 

is  indicator  for  at  least  one  event  of 

overheating the pellet supply pipe of the main body of the burner. This sticker changes 
its  color  irreversibly.  Initially  the  color  of  this  sticker  is 

white

,  at  activation  the 

sensing segment gets dark irreversibly;

 

 
In case the fuel transport auger should be supported, then an option should 
be  utilized  –  a  telescopic  support,  which  could  support  the  weight  of  the 
auger  and  the  length  could  be  adjusted  in  order  to  achieve  the  required 
installation angle and the overall stability of the auger. 
 
 
 
 
 

Figure 3.5.

 Side view of the auger support telescopic element – option of 

the kit of the pellet burner of series “GP”; 

 
 
 
 
 

 

3.2.

 

Specific design measures in order to increase the safety 

operation of the burner 

 

 

The  ignition  and  the  combustion  process  is  monitored  by  microprocessor    control 
board; 

 

The  ignition  process  is  monitored  and  in  case  that  the  fuel  is  not  ignited  for  some 
reason, after  certain number of ignition trials, the operation of the burner is stopped 
and alarm mode is indicated; 

 

In  case  that  fuel  is  consumed  from  the  hopper,  than  after  the  defined  number  of 
ignition trials the burner will go out in 

stop

 mode and alarm is indicated as well; 

 

The  flexible  hose,  which  connects  the  fuel  transport  auger  with  the  main  unit,  is 
transparent and is made of specific heat resistant material; 

 

Information stickers are  applied, indicating  certain precautions measures  and correct 
operation of the unit; 

 

The  burner  is  equipped  with  safety  elements,  which  are  involved  in  „back  fire” 
protection system: 

o

 

Free  falling  duct,  which  practically  interrupts  the  fuel  flow  between  the 
transport auger and the main module. This duct is approximately 250mm long. 
Beside  that,  the  fuel  auger  is  connected  to  the  main  unit  by  a  flexible  hose, 
which does not contain fuel. The grate of the burner is however charged with 
controlled  amount  of  fuel,  which  is  utilized  at  the  combustion  process  and 
possibility of back fire is strongly reduced; 

o

 

Sensor  of  “back  fire”  alarm  thermo-probe,  which  is  positioned  on  the  fuel 
delivery pipe of the main unit, activates at surface temperature levels above 90 
–  95

o

C.  In  case  of alarm  thermo-probe  activation,  the main  unit  and the fuel 

transport  auger  are  stopped  and  switched  to  alarm  mode.  This  mode  is 
indicated  by  appropriate  message,  shown  on  the  display  -  „STOCKER 
FAULT”.

 

The alarm mode is not automatically deactivated and needs manual 

 

 

Summary of Contents for GP 25 IV

Page 1: ...MANUAL for installation and operation of automatic pellet burner of series GP IV http www greenecotherm eu...

Page 2: ...R PERSONAL SECURITY IT IS NECESSARY TO READ THOROUGHLY AND CAREFULLY THIS INSTRUCTION MANUAL BEFORE PROCEEDING WITH ANY ACTIONS WITH THE BURNER INSTALLATING CONNECTING OPERATING ETC IN CASE THAT REQUI...

Page 3: ...5 2 8 1 Operating mode of the burner of series GP IV 28 5 2 8 2 User menu items of the control module of pellet burner of series GP IV 29 5 2 9 User menu items in control module of automatic pellet bu...

Page 4: ...0 Other solid biomass based pellets but these fuels need testing and approval in pellet burner producer company laboratory The unit is equipped with microprocessor module which controls the functions...

Page 5: ...gy based on organized combustion process of renewable energy source biomass is less influenced by the global trend of the energy sources and as result the price is competitive compared to price of the...

Page 6: ...et burner producer classification methodology A AB B Wood pellets fuel consumption rate at nominal thermal capacity kg h 5 3 6 8 Fresh air flow rate required for effective combustion process and boile...

Page 7: ...ic value MJ kg 17 2 kWh kg 4 7 Class of wood pellets ENplus ENplus A1 Wood pellets category A AB B Ash content See Table 2 4 Moisture content Max 8 10 Table 2 3 Recommended solid biomass fuel properti...

Page 8: ...us and the generally the quality of the pellets is lower Parameter Dimension ENplus A1 ENplus A2 Diameter mm 6 1 6 1 Length mm 3 15 L 40 1 3 15 L 40 1 Bulk density kg m 600 600 Calorific value MJ kg 1...

Page 9: ...s LCD display and integrated keyboard used to change the values of the operating parameters as well as adjustment of the thermal capacity of the burner Transport auger connector which realizes power s...

Page 10: ...n unit of the pellet burner of series GP IV are shown on figure 3 2 and figure 3 3 Figure 3 2 Section view of the elements of the main unit of the burner of series GP IV Main unit Fuel transport auger...

Page 11: ...with black color of all thermo active segments In case of temperature rise the segments are sequentially getting light colored according to the temperature range of any individual thermo active segmen...

Page 12: ...than after the defined number of ignition trials the burner will go out in stop mode and alarm is indicated as well The flexible hose which connects the fuel transport auger with the main unit is tran...

Page 13: ...FF and back ON the main power supply of the burner o Reversible liquid crystal thermo sticker which shows the operating temperature in the zone around the sticker considered as characteristic for the...

Page 14: ...pliance ATTENTION the mounting of the main module of the pellet burner of series GP to a heating appliance in most of the cases hot water boiler is made by screws and corresponding nuts It is necessar...

Page 15: ...ries GP IV side views Figures 4 2 4 3 and 4 4 show the overall and detailed dimensions of the main unit of the burner which should be considered at preparing a project and installation of the applianc...

Page 16: ...4 3 Overall and characteristic dimensions of the main unit of the pellet burner of series GP IV top view Figure 4 4 Overall and characteristic dimensions of the main unit of pellet burner of series GP...

Page 17: ...t auger should be positioned in the lowest part of the hoper in order to ensure reliable fuel charging of the auger s pipe entrance The final position of the transport auger should be fixed The fuel t...

Page 18: ...eries GP 4 5 Information considering the installation of the automatic pellet burner of series GP and its operation with hot water boilers The automatic pellet burner of series GP is a separate module...

Page 19: ...ditional elements like flanges transition kits etc which allow efficient operation of the burner and the system in general thus increasing the reliability as well In ANNEX 1 of this user manual is sho...

Page 20: ...within the following range 5 20 Pa The incompleteness of this requirement could lead to alarm modes of the burner and or ineffective operation regime of the burner The operating pressure in the combu...

Page 21: ...e performed by authorized technician only The burner should be connected to the power supply of the unit at which it is attached and the appropriate safety rules should be satisfied Use the attached t...

Page 22: ...unit ATTENTION the control board of the burner monitors the presence and adequate operation of the transport auger and if the auger is not plugged in the main unit of the burner then the control board...

Page 23: ...rner ATTENTION The choice of the maximal thermal capacity stage 5th is not recommended this stage is available in order to utilize relatively low calorific value fuel or temporary demand of increased...

Page 24: ...mbustion ash cleaning procedure is activated if the option for such procedure has been activated parameter Makc comb time This parameter is in the Advance menu restricted for authorized technicians on...

Page 25: ...ent operating mode of the control module in the case the control module performs functional check procedure of the air supply fan COMMENTS TEST BLOWING indicates the operating mode in the example the...

Page 26: ...ty stage however is adjusted to allow higher thermal capacity of the burner than the nominal one this stage is dedicated for cases of low quality fuel i e with lower than required net calorific value...

Page 27: ...assword and is accessible by authorized technician only o Then the auger will operate continuously for a predefined period of 6 minutes The collected in the container fuel quantity should be weighted...

Page 28: ...case the air flow rate exceeds the optimal operating range this causes combustion chamber cooling and overall system efficiency as well The above shows that free access of the ambient air to the pell...

Page 29: ...98 indicates the intensity of the flame measured by the photosensor 5 2 8 2 User menu items of the control module of pellet burner of series GP IV At pressing and holding the S button the control mod...

Page 30: ...al capacity of the pellet burner of series GP IV according to their specific model NOTE It is highly recommended to exploit the pellet burner of series GP IV at thermal capacity stage not exceeding th...

Page 31: ...sing the thermal capacity operating set stage which results in reduced thermal capacity of the burner as well as lowered fuel consumption rate 5 3 2 Increasing the thermal capacity of the pellet burne...

Page 32: ...ollowing the applied electrical schemes to switch ON and run the operation of the burner and respectively to switch the unit OFF and stop its process At switching OFF the burner s operation its contro...

Page 33: ...ction then one should press the ESC button found below the NO label found below In case that the burner will not operate for a relatively long period of time it is recommended to shut down the central...

Page 34: ...After the burner has been cooled down to ambient temperature it should be switched off by turning off the main power supply of the heat consumer unit It is recommended to clean the deposited ash thoro...

Page 35: ...e operation of the pellet burner of series GP IV In order to check the last logged errors got at the operation of the pellet burner one should enter the LOG menu item NOTE in the LOG menu item are sho...

Page 36: ...urner and the entire system as well as the flue gases duct Figure 5 14 View of the reversible thermosticker used to measure the spot temperature initial condition at normal room temperature Figure 5 1...

Page 37: ...te maintenance service actions prior to start the burner again This thermosticker should be changed after the successful operation of the burner has been achieved the check and service of the burner i...

Page 38: ...les which conduct the air though the grate which will allow efficient combustion process and optimal air cooling of the grate After thorough cleaning of the ash residue out of the burner s grate as we...

Page 39: ...gs touch the bottom of the burner s combustion chamber 2 slide the grate until it fits below the inclined grate of the burner and there is no gap between the grate and the inclined detail of the burne...

Page 40: ...char has been incinerated and the burner cooled down After the combustion chamber has been cooled down remove the grate and clean the ash residue thoroughly Use protective gloves and appropriate instr...

Page 41: ...llows Cauterization risks caused by high temperatures as a result of the combustion process in the combustion chamber at manual cleaning processes of the surfaces of the burner i e its combustion cham...

Page 42: ...o check the condition of the flue stack as well as the heating appliance it is recommended to stop the burner and clean the ash deposits thoroughly In some situation adjustment of the operating parame...

Page 43: ...The burner does not run and start signal is present Check if the control board is in alarm mode see following table with operating and alarm indication Safety fuses are broken due to emergency short...

Page 44: ...ure of the burner It is required to clean the external surface of the photosensor or eventually to replace it It is obligatory to follow the stopping procedure described in this manual 17 Presence of...

Page 45: ...for fuel available in the hopper and the auger charged Ask for help an authorized technician 2 11 Flame process loosed at operation of the burner Ask for help an authorized technician 3 12 Error at op...

Page 46: ...TEMP SENSOR LOW Temperature sensor disconnection Check the connection of the NTC sensor 5 PHOTOSENS Problems at photosensor operation Check the condition of the photosensor replace if necessary this p...

Page 47: ...pellet burner of series GP IV The factory default settings is NTC sensor for measuring and control the burner s operation by the circulating water temperature Figure 6 1 Principal electrical scheme of...

Page 48: ...not organized by the producer Failures caused by natural disasters Earth quakes fires floods etc Unsatisfied installation maintenance and service requirements which are described in this manual Repair...

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