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11.1 Beginning of Each Heating Season
• Check boiler area is free from combustible materials,
gasoline, and other flammable vapors and liquids.
• Visually inspect combustion air and vent piping for proper
operation. Check for and remove any obstruction to flow
of combustion air or vent gases. Immediately repair or
replace pipe showing deterioration or leakage. Reassemble
per instructions in section 6. Ensure proper reassembly and
resealing of system.
• Visually inspect condensate drain line for proper operation.
Checking for deteriorated or plugged condensate drain line.
Verify condensate trap drains freely and clean as required.
• Test safety relief valve for proper operation. Refer to valve
manufacturer's instructions packaged with relief valve.
• Examine flue passages in heat exchanger, burner,
condensate lines, and cleaning (if necessary) by following
instructions in “Annual Examination and Cleaning of Boiler
Components” in this section.
• After opening any part of the combustion chamber for
maintenance the gaskets must be replaced. Refer to parts
list for correct gasket kit.
• Check CO
2
and CO at high fire and low fire. Adjust if
required. See Combustion Tables Section 9-12 for proper
values.
• Circulator pump and combustion air blower motor furnished
with boiler are permanently lubricated from factory and
require no further lubrication. Lubricate field sourced
pumps and/or motors according to pump and/or motor
manufacturer’s instruction.
CAUTION
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and
dangerous operation.
!
DANGER
Before servicing, turn off electrical power to boiler at
service switch. Close manual gas valve to turn gas
supply OFF to boiler. Failure to comply will result in
death or serious injury.
!
Note
Verify proper operation after servicing.
Note
Perform regular service and maintenance by
qualified service agency at least once every 12
months to assure safe, trouble free operation
and maximum efficiency.
• Check following components are operating properly and are
free of blockages or obstructions:
• air vent;
• check venturi air inlet for blockage and clean as
required;
• verify pressure test port cap and combustion test port
are in place;
• return temperature sensor clip must be securely seated
on pipe; Check boiler for any sign of leaks.
• Check low water cutoff using user interface (if installed).
• Check operation by pressing test button on low water
cutoff.
• "Low Water" LED should illuminate and burner
should shut down.
• Should get error message on User Interface (E36).
• Every 5 years remove low water cutoff. Reinstall after
cleaning.
• Every 10 years replace low water cutoff.
• Visual inspection of flame through sight glass. Burner should
be fully illuminated.
• Check heating system expansion tank.
PN 240012369, REV A [08/31/2018]
11 - GENERAL MAINTENANCE AND CLEANING
