11-61
ENGINE
STARTER
1EN0298
6EN0612
snap spring clamp
pinion
free engine clutch
rotor
depth
dinion
snap spring clamp
rotor
checking ring
casing tube
snsp spring
6EN0611
magnetic switch
terminal S
terminal
exciting coil
wiring
6EN0616
terminal B
ESSENTIALS FOR DISASSEMBLY
DISASSEMBLY OF MAGNET VALVE
(1)
Knock down exciting coil from terminal M of the magnet valve.
DISASSEMBLY OF ROTOR AND BALL
(1)
Do not drop the ball mounted on the end of bearing while
disassemble the rotor.
DISASSEMBLY OF SNAP SPRING AND CHECKING
RING
(1)
Push and press the checking ring to the free engine clutch with a
proper casing tube to separate it from the snap spring.
(2)
Dismantle the snap spring with a snap spring clamp first, then
disassemble the checking ring and free engine clutch.
CLEANING OF STARTER COMPONENTS
(1)
Don
t clean the components in detergent. Immerging the yoke
and exciting coil assembly or rotor into detergent may damage
their insulation property.
(2)
When these components are contaminated, use a piece of cloth to
clean them.
(3)
The driving parts may neither be immerged into detergent.
Because free engine clutches have been lubricated before leaving
factory, if you clean them in detergent, the lubricant inside the
clutch may be washed off.
(4)
The driving part should be cleaned with a brush dipped with
detergent, and toweled off with cloth.
CHECK
COMMUTATOR
(1)
Put the rotor on a pair of V-blocks, check its radial jumping with
a dial gage.
Standard value: 0.5mm
Limit value: 0.1mm
A
B
C