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12

Check  all  connections  for  LP  Gas  Leaks

Never 

test  for  leaks  with  a  flame.  Prior  to  first  use,

at  the  beginning  of  each  season,  or  every  time
your  LP  Gas  tank  is  changed,  you  must  check  for
gas  leaks.  Follow  these  three  steps:

Make  a  soap  solution  by  mixing  one  part  liquid
detergent  and  one  part  water.

Turn  the  smoker  Control  Knob  to  the  full  OFF
position,  then  turn  the  gas  ON  at  source.

Apply  the  soap  solution  to  all  gas  connections.
If  bubbles  appear  in  the  soap  solution  the
connections  are  not  properly  sealed.  Check
each  fitting  and  tighten  or  repair  as  necessary.

Smoker Lighting Instructions

Before  each  use,  check  all  hoses  for  cracks,  nicks,  cuts,
burns  or  abrasions.  If  a  hose  is  damaged  in  any  way,
do  not  use  your  smoker  before  replacing  the  hose  with
an  authorized  part  from  the  Parts  List.  Also  make  sure
all  gas  supply  connections  are  securely  tightened.

Familiarize  yourself  with  the  safety  and  Use  and  Care
instructions  in  this  manual.  Do  not  smoke  while  lighting
smoker  or  checking  gas  supply  connections.

Be  sure  the  LP  Gas  tank  is  filled.

Open  both  smoker  cabinet  doors  during  lighting.

Check  that the  end of  Burner Tube  is properly  located
over Valve  Orifice.

1.

Open the LP Gas tank valve 

SLOWLY 1/4 of a turn

.

Push and turn the Control Knob to HIGH/IGN and
immediately  press  the  Electric  Ignitor  for  3-4  seconds
to light  the Burner.

If  ignition  does  not  occur in  5  seconds,  turn  the  burner
Control(s)  off,  wait  5  minutes,  and  repeat  the  lighting
procedure.  If  ignition  does  not  occur  within  5  seconds,
turn the Control Knob and  gas source OFF and conduct
a  leak  test  of  ALL  gas  connections  and  gas  sources  as
explained  in  the  Use  and  Care  section  of  your  manual.
If  no leaks  are  detected,  wait 5  minutes  for  any gas  to
clear  and  repeat  the  lighting  procedure.

After Burner is lit, turn the tank valve SLOWLY one more
1/4 of a turn for 1/2 of one complete turn.

PRESS

USE  AND  CARE  INSTRUCTIONS

2.

5.

4.

3.

6.

7.

9.

If  you  have  a  gas  leak  that  cannot  be  repaired  by
tightening,  turn  off  the  gas  at  the  source,  disconnect
fuel  line  from  your  smoker  and  call  1-800-761-5456
or  your  gas  supplier  for  repair  assistance.

Never  disconnect  the  gas  regulator  or  any  gas  fitting
while  your  smoker  is  lit.  A  lit  smoker  can  ignite
leaking  gas  and  cause  a  fire  or  explosion  which
could  result  in  property  damage,  personal  injury  or
death.

    WARNING

!

!

Disconnecting  A  Liquid  Propane  Gas  (LPG)
Tank  From  Your  Smoker

Make  sure  the  Burner  Valve  and  LP  Gas  tank
valve  are  off.  (Turn  clockwise  to  close.)

Detach  the  hose  and  regulator  assembly  from
the  LP  Gas  tank  valve  by  turning  the  Quick
Coupling  Nut  counterclockwise.

Open  LP  Gas  tank

LOW

OFF

HIGH/IGN

8.

OFF

Failure  to  replace  a  faulty  hose,  secure  gas  supply
connections  or  to  open  the  doors  before  proceed-
ing  to  the  Lighting  Procedures  could  result  in  a  fire
or  explosion  that  could  cause  serious  bodily  injury,
death,  or  property  damage.

!

    WARNING

!

Summary of Contents for CSM07ALP

Page 1: ...alappliances THIS GAS APPLIANCE IS DESIGNED FOR OUTDOORUSEONLY Combustionbyproductsproducedwhenusingthis product contain chemicals known to the State of California to cause cancer birth defects or other reproductiveharm This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ NOTETO ASSEMBLER INSTALLER Leave thismanual ...

Page 2: ...thin 10 feet 3 05m of any other gas cylinder Never operate this appliance within 25 feet 7 5m of any flame liquid Do not fill Water Tray beyond maximum fill line Never allow oil or grease to get hotter than 400 F or 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF Heated liquids remain at scalding temperatures long after the cooki...

Page 3: ...n Codes The installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 Tools Required for Assembly include protective work gloves protective eyewear wrench included While it is possible for one person to unpack this gas smoker ...

Page 4: ...CRIPTION QTY PURPOSE OF PART P06024004A Hardware Pack 1 For use in assembly S119G03481 Cross Head Screw 3 16 x6 1 S322G03081 Cap Nut 3 16 1 S112G03061 Phillips Head Screw 3 16 x3 8 4 Attaches Handle to Smoker Cabinet Panel Rear S112G03061 Phillips Head Screw 3 16 x3 8 2 S112G04061 Phillips Head Screw 1 4 x3 8 4 S355G04081 Wing Nut 1 4 1 Attaches Brace for Tank P00201008A Knob 2 S112G03061 Phillips...

Page 5: ...r Model CSM07ALP 5 3 1 2 14 14 14 15 21 22 23 24 25 26 27 29 30 31 32 33 27 51 50 49 48 54 55 56 45 46 41 40 39 37 36 35 34 17 18 19 10 13 12 13 11 8 8 7 5 4 44 44 47 47 38 53 52 16 17 18 19 9 42 28 57 20 43 8a 8a 6 8a ...

Page 6: ...3314048C 1 21 Cart Bracket Front P01318002B 1 22 Sealant for Door Upper P05518014S 1 23 Sealant Bracket for Door Upper P03328042C 1 24 Trim Plate for Door Upper P07510016G 1 25 Heat Insulator for Door Upper P05342010D 1 26 Door Panel Upper P04301028A 1 27 Door Handle P00205082B 2 28 Tank Hook P04007001A 1 29 Sealant for Door Lower P05518015S 1 30 Sealant Bracket for Door Lower P03328043C 1 31 Trim...

Page 7: ...Operator s Manual for convenient referral and for part replacement For the repair or replacement parts you need Call 8am to 4 30pm CST 1 800 761 5456 Monday through Friday KEY PART DESCRIPTION PART QTY 46 Cart Leg Right P00916002B 1 47 End Cap P04523001A 2 48 Electric Ignitor 2 Port P02502222C 1 49 Control Knob P03429052J 1 50 Control Knob Seat P03415034A 1 51 Control Panel P02905381A 1 52 Gas Val...

Page 8: ... x6 Qty 1 Part S119G03481 Install Hose Bracket 2 Install Handle 8 3 Install Tank Hook and Tank Holder Phillips Head Screw 3 16 x3 8 Qty 2 Part S112G03061 Phillips Head Screw 1 4 x3 8 Qty 4 Part S112G04061 Cap Nut 3 16 Qty 1 Part S322G03081 Wing Nut 1 4 Qty 1 Part S355G04081 Tank Hook Tank Holder Wing Nut Tank Hook Bracket ...

Page 9: ... smoker Install Cooking Components 7 Cooking Grids Cooking Grid Brackets Press the Ignitor Cap You should hear a clicking sound and you should see a blue spark If a spark is present the Electrode Tip is properly positioned Never put your face inside the Smoker If no spark is seen the Spark Gap needs to be adjusted as follows Using an adjustable wrench loosen the Electrode Nuts and adjust Spark Gap...

Page 10: ...he U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commis sion as applicable The LP Gas tank must have a shutoff valve terminating in an LP Gas supply tank valve outlet that is compatible with a Type 1 tank connection device The LP Gas tank must also have a safety relief device that has a d...

Page 11: ...ts Damage to gas assembly components can result When checking for gas leaks do not smoke Do not use an open flame to check for gas leaks To Install LP Gas Tank Secure a 20lb LP Gas Tank to Gas Smoker Turn your LP Gas Tank Valve clockwise to the closed or OFF positon Place LP Gas tank vave facing the front into tank holder Then turn gas tank clockwise until tank valve faces left away from the Smoke...

Page 12: ... the Burner If ignition does not occur in 5 seconds turn the burner Control s off wait 5 minutes and repeat the lighting procedure If ignition does not occur within 5 seconds turn the Control Knob and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of your manual If no leaks are detected wait 5 minutes for any gas to clear and ...

Page 13: ... Light ing Tube when lighting your Smoker manually Failure to comply with these Manual Lighting instructions could result in a fire or explosion that could cause serious bodily injury death or property damage CAUTION Always keep the tray filled with water during operation Failure to comply with these instructions could result in a grease fire that could cause serious bodily injury or property dama...

Page 14: ...using a Phillips Head Screwdriver Carefully lift Burner up and away from gas valve Orifice Remove the Orifice from gas valve and gently clear any obstruction with a fine wire Then reinstall all Orifice Burner Screw and cooking components If an obstruction is suspected in Gas Valve call the Customer Support Helpline Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure in...

Page 15: ...ce for obstruction Check the Spark Electrode adjusting as needed The space between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 Replace the Burner and adjust the Gas Collector Box The edge of the collector box should be overlapping the Burner Port Replace the Smoker Drawer Brackets Smoker Drawers Water Tray and Cooking Grids Reconnect the gas source and observe the Burne...

Page 16: ...ach Burner Tube The forced air should pass debris or obstructions through the Burner and out the Ports 9 Figure 1 TO CLEAN BURNER TUBE INSERT HOOK AS INDICATED BY THE ARROW Turn the Burner Valve to the full OFF position Turn the LP Gas tank valve to the full OFF position Detach the LP Gas regulator assembly from your gas smoker Remove the Cooking Grids Water Tray Smoker Drawers and Smoker Drawer B...

Page 17: ...7 Close the doors securely for smoking Cooking Temperatures There are different opinions on smoking techniques times and temperatures As a general rule though the ideal temperature for slow smoking is about 230 to 250 de grees Take some time to work with your new smoker until you get a good idea of how it operates in your particular backyard setting And remember unlike grilling over a direct flame...

Page 18: ... to 4 hours 3 to 4 hours 1 to 2 hours Doneness Chart Internal Temp Meat separates from bone Meat separates from bone Meat separates from bone 160 degrees F 160 degrees F 160 degrees F 155 degrees F 160 degrees F Medium Rare 140 degrees F Medium 150 degrees F Well Done 160 degrees F Rare 135 degrees F Medium Rare 140 degrees F Medium 150 degrees F Well Done 160 degrees F 165 degrees F 165 degrees F...

Page 19: ...od imparts a sweet fruity flavor to your smoked foods and can be purchased in many regions directly from the orchards Use it alone or mixed with Oak Wood to smoke chicken turkey and pork Maple Wood produces a smoldering heat and adds a sweet mild flavor to foods Use with delicate foods including chicken fish and vegetables Pecan Wood produces a smoldering heat and imparts a less smoky mellow flavo...

Page 20: ... for cleaning burners 16 oz spray degreaser and a nylon fiber cleaning brush with easy grip handle Attach this helpful meter to any LPG Tank with a Type 1 Connection and you will always know how much fuel you have left before each use Helps you prevent unnecessary cylinder exchange or refills LP Gas Tank Meter Natural Gas Conversion Kit Your smoker can be converted for use with Natural Gas by a qu...

Page 21: ...and performance of your smoker so factor in these elements when positioning your smoker outdoors for cooking Use your smoker at least 3 feet away from any wall or surface Use your smoker at least 3 feet away from combustible tible objects that can melt or catch fire such as vinyl or wood siding fences and overhang or sources of ignition including pilot lights on water heaters and live electrical a...

Page 22: ...celain coated steel cast iron cooking grids or stainless steel grids Answer They all have their advantages For traditional smoking and searing meats cast iron or steel grids offer better heat conductivity To protect against the natural rusting process steel or cast iron cooking grids offer a porcelain finish which requires routine maintenance to keep the grids well seasoned FREQUENTLY ASKED QUESTI...

Page 23: ...ties due to accident abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fires or grease fires as set out in this Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners or any tools used in the assembly or installation of this unit This warr...

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