background image

Orifice

 Burner Tube

Gas  Valve
Assembly

METHOD  1:  Bend  a  stiff  wire  or  wire  coat
hanger  into  a  small  hook  as  shown  and  run
the  hook  through  the  Burner  Tube  and  inside
the  Burner  several  times  to  remove  debris.

METHOD  2:  Use  a  bottle  brush  with  a  flexible
handle  and  run  the  brush  through  the  Burner
Tube  and  inside  the  Burner  several  times  to
remove  any  debris.

METHOD  3:  Use  an  air  hose  to  force  air
through  Burner  Tube.  The  forced  air  should
pass  debris  or  obstructions  through  the
Burner  and  out  the  Ports.

3

Pre-Assembly  Instructions  For  Your  Safety

Spiders  and  small  insects  can  spin  webs  and
nest  in  the  smoker  Burner  Tubes  during  transit
and  warehousing  which  can  lead  to  a  gas  flow
obstruction  resulting  in  a  fire  in  and  around  the
Burner  Tubes.  This  type  of  "FLASHBACK  FIRE"
can  cause  serious  smoker  damage  and  create
an  unsafe  operating  condition  for  the  user.

To  reduce  the  chance  of  FLASHBACK
FIRE  you  must  clean  the  Burner  Tubes
as  follows  before  initial  use. 

Also  do  this  at

least  once  a  month  in  summer  and  fall  or
whenever  spiders  are  active  in  your  area,  and  if
your  smoker  has  not  been  used  for  an  extended
period  of  time.

  WARNING

!

!

Failure  to  comply  with  these  instructions  could
result  in  a  fire  or  explosion  that  could  cause
serious  bodily  injury,  death  or  property  damage.

TO  CLEAN  BURNER  TUBE,  INSERT HOOK
HERE

9

Installation  Codes

The  installation  must  conform  with  local  codes  or,  in
the  absence  of  local  codes,  with  either  the 

National

Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane  Installation Code,  CSA B149.1, 

or

Propane  Storage  and  Handling  Code,  B149.2.

Tools Required for Assembly 

include:

protective  work  gloves
protective  eyewear

          wrench (included)

While  it  is  possible  for  one  person  to  unpack  this  gas
smoker,  obtain  assistance  from  another  person  when
handling  the  large  pieces.

Use  the  Hardware  and  Part  Diagram  to  ensure  all
items  are  included  and  free  of  damage.

Do  not  assemble  or  operate  the  smoker  if  it  appears
damaged.  If  there  are  damaged  or  missing  parts
when you unpack the shipping box or you have
questions  during  the  assembly  process,  call  the:

To expedite the assembly process follow these
general guidelines:

Customer Support Helpline 1- 800-761-5456

8am-4:30pm CST, Monday through Friday

Phillips  Head  Screwdriver

For  safe  operation  ensure  the  Gas  Valve  Assem-
bly  Orifice  is  inside  the  Burner  Tube  before  using
your  smoker.  See  figure.  If  the  Orifice  is  not
inside  the  Burner  Tube,  lighting  the  Burner  may
cause  explosion  and/or  fire  resulting  in  serious
bodily  injury  and/or  property  damage.

Remove  the  screw  from  the  rear  of  Burner  using
a  Phillips  Head  Screwdriver.

Carefully  lift  Burner  up  and  away  from  the  Gas
Valve  Orifice.

Check  and  clean  Burner/Venturi  Tubes  for  insects
and  insect  nests.  A  clogged tube  can  lead  to  a  fire
beneath  the  smoker.

Refer  to  the  figure  below  and  perform  one  of
these  3  cleaning  methods:

1

.

2

.

3

.

4

.

Burner Tube

Summary of Contents for CSM07ALP

Page 1: ...alappliances THIS GAS APPLIANCE IS DESIGNED FOR OUTDOORUSEONLY Combustionbyproductsproducedwhenusingthis product contain chemicals known to the State of California to cause cancer birth defects or other reproductiveharm This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ NOTETO ASSEMBLER INSTALLER Leave thismanual ...

Page 2: ...thin 10 feet 3 05m of any other gas cylinder Never operate this appliance within 25 feet 7 5m of any flame liquid Do not fill Water Tray beyond maximum fill line Never allow oil or grease to get hotter than 400 F or 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF Heated liquids remain at scalding temperatures long after the cooki...

Page 3: ...n Codes The installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 Tools Required for Assembly include protective work gloves protective eyewear wrench included While it is possible for one person to unpack this gas smoker ...

Page 4: ...CRIPTION QTY PURPOSE OF PART P06024004A Hardware Pack 1 For use in assembly S119G03481 Cross Head Screw 3 16 x6 1 S322G03081 Cap Nut 3 16 1 S112G03061 Phillips Head Screw 3 16 x3 8 4 Attaches Handle to Smoker Cabinet Panel Rear S112G03061 Phillips Head Screw 3 16 x3 8 2 S112G04061 Phillips Head Screw 1 4 x3 8 4 S355G04081 Wing Nut 1 4 1 Attaches Brace for Tank P00201008A Knob 2 S112G03061 Phillips...

Page 5: ...r Model CSM07ALP 5 3 1 2 14 14 14 15 21 22 23 24 25 26 27 29 30 31 32 33 27 51 50 49 48 54 55 56 45 46 41 40 39 37 36 35 34 17 18 19 10 13 12 13 11 8 8 7 5 4 44 44 47 47 38 53 52 16 17 18 19 9 42 28 57 20 43 8a 8a 6 8a ...

Page 6: ...3314048C 1 21 Cart Bracket Front P01318002B 1 22 Sealant for Door Upper P05518014S 1 23 Sealant Bracket for Door Upper P03328042C 1 24 Trim Plate for Door Upper P07510016G 1 25 Heat Insulator for Door Upper P05342010D 1 26 Door Panel Upper P04301028A 1 27 Door Handle P00205082B 2 28 Tank Hook P04007001A 1 29 Sealant for Door Lower P05518015S 1 30 Sealant Bracket for Door Lower P03328043C 1 31 Trim...

Page 7: ...Operator s Manual for convenient referral and for part replacement For the repair or replacement parts you need Call 8am to 4 30pm CST 1 800 761 5456 Monday through Friday KEY PART DESCRIPTION PART QTY 46 Cart Leg Right P00916002B 1 47 End Cap P04523001A 2 48 Electric Ignitor 2 Port P02502222C 1 49 Control Knob P03429052J 1 50 Control Knob Seat P03415034A 1 51 Control Panel P02905381A 1 52 Gas Val...

Page 8: ... x6 Qty 1 Part S119G03481 Install Hose Bracket 2 Install Handle 8 3 Install Tank Hook and Tank Holder Phillips Head Screw 3 16 x3 8 Qty 2 Part S112G03061 Phillips Head Screw 1 4 x3 8 Qty 4 Part S112G04061 Cap Nut 3 16 Qty 1 Part S322G03081 Wing Nut 1 4 Qty 1 Part S355G04081 Tank Hook Tank Holder Wing Nut Tank Hook Bracket ...

Page 9: ... smoker Install Cooking Components 7 Cooking Grids Cooking Grid Brackets Press the Ignitor Cap You should hear a clicking sound and you should see a blue spark If a spark is present the Electrode Tip is properly positioned Never put your face inside the Smoker If no spark is seen the Spark Gap needs to be adjusted as follows Using an adjustable wrench loosen the Electrode Nuts and adjust Spark Gap...

Page 10: ...he U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commis sion as applicable The LP Gas tank must have a shutoff valve terminating in an LP Gas supply tank valve outlet that is compatible with a Type 1 tank connection device The LP Gas tank must also have a safety relief device that has a d...

Page 11: ...ts Damage to gas assembly components can result When checking for gas leaks do not smoke Do not use an open flame to check for gas leaks To Install LP Gas Tank Secure a 20lb LP Gas Tank to Gas Smoker Turn your LP Gas Tank Valve clockwise to the closed or OFF positon Place LP Gas tank vave facing the front into tank holder Then turn gas tank clockwise until tank valve faces left away from the Smoke...

Page 12: ... the Burner If ignition does not occur in 5 seconds turn the burner Control s off wait 5 minutes and repeat the lighting procedure If ignition does not occur within 5 seconds turn the Control Knob and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of your manual If no leaks are detected wait 5 minutes for any gas to clear and ...

Page 13: ... Light ing Tube when lighting your Smoker manually Failure to comply with these Manual Lighting instructions could result in a fire or explosion that could cause serious bodily injury death or property damage CAUTION Always keep the tray filled with water during operation Failure to comply with these instructions could result in a grease fire that could cause serious bodily injury or property dama...

Page 14: ...using a Phillips Head Screwdriver Carefully lift Burner up and away from gas valve Orifice Remove the Orifice from gas valve and gently clear any obstruction with a fine wire Then reinstall all Orifice Burner Screw and cooking components If an obstruction is suspected in Gas Valve call the Customer Support Helpline Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure in...

Page 15: ...ce for obstruction Check the Spark Electrode adjusting as needed The space between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 Replace the Burner and adjust the Gas Collector Box The edge of the collector box should be overlapping the Burner Port Replace the Smoker Drawer Brackets Smoker Drawers Water Tray and Cooking Grids Reconnect the gas source and observe the Burne...

Page 16: ...ach Burner Tube The forced air should pass debris or obstructions through the Burner and out the Ports 9 Figure 1 TO CLEAN BURNER TUBE INSERT HOOK AS INDICATED BY THE ARROW Turn the Burner Valve to the full OFF position Turn the LP Gas tank valve to the full OFF position Detach the LP Gas regulator assembly from your gas smoker Remove the Cooking Grids Water Tray Smoker Drawers and Smoker Drawer B...

Page 17: ...7 Close the doors securely for smoking Cooking Temperatures There are different opinions on smoking techniques times and temperatures As a general rule though the ideal temperature for slow smoking is about 230 to 250 de grees Take some time to work with your new smoker until you get a good idea of how it operates in your particular backyard setting And remember unlike grilling over a direct flame...

Page 18: ... to 4 hours 3 to 4 hours 1 to 2 hours Doneness Chart Internal Temp Meat separates from bone Meat separates from bone Meat separates from bone 160 degrees F 160 degrees F 160 degrees F 155 degrees F 160 degrees F Medium Rare 140 degrees F Medium 150 degrees F Well Done 160 degrees F Rare 135 degrees F Medium Rare 140 degrees F Medium 150 degrees F Well Done 160 degrees F 165 degrees F 165 degrees F...

Page 19: ...od imparts a sweet fruity flavor to your smoked foods and can be purchased in many regions directly from the orchards Use it alone or mixed with Oak Wood to smoke chicken turkey and pork Maple Wood produces a smoldering heat and adds a sweet mild flavor to foods Use with delicate foods including chicken fish and vegetables Pecan Wood produces a smoldering heat and imparts a less smoky mellow flavo...

Page 20: ... for cleaning burners 16 oz spray degreaser and a nylon fiber cleaning brush with easy grip handle Attach this helpful meter to any LPG Tank with a Type 1 Connection and you will always know how much fuel you have left before each use Helps you prevent unnecessary cylinder exchange or refills LP Gas Tank Meter Natural Gas Conversion Kit Your smoker can be converted for use with Natural Gas by a qu...

Page 21: ...and performance of your smoker so factor in these elements when positioning your smoker outdoors for cooking Use your smoker at least 3 feet away from any wall or surface Use your smoker at least 3 feet away from combustible tible objects that can melt or catch fire such as vinyl or wood siding fences and overhang or sources of ignition including pilot lights on water heaters and live electrical a...

Page 22: ...celain coated steel cast iron cooking grids or stainless steel grids Answer They all have their advantages For traditional smoking and searing meats cast iron or steel grids offer better heat conductivity To protect against the natural rusting process steel or cast iron cooking grids offer a porcelain finish which requires routine maintenance to keep the grids well seasoned FREQUENTLY ASKED QUESTI...

Page 23: ...ties due to accident abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fires or grease fires as set out in this Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners or any tools used in the assembly or installation of this unit This warr...

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