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INSTRUCTIONS FOR

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GAS BBQ PORTABLE

MODEL N

O

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BBQ04

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

1.  SAFETY INSTRUCTIONS

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. 

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE 

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.1. 

GENERAL SAFETY

   

WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that   

   

may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this  

   

product, but must be applied by the operator. 

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WARNING! Hazardous fire or explosion may result if instructions are ignored. 

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WARNING! Never use a flame to do the leak test and ensure no naked flames are nearby when doing the leakage test. 

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WARNING! Accessable parts may be very hot. Keep young children and pets away.

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WARNING! If you smell gas: turn off the gas supply at the bottle, extinguish all naked flames, do not operate any electrical    

      

appliances, check for leaks as detailed in this manual. If odour persists, contact your Sealey dealer.

 

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WARNING! Any modification to this appliance may be dangerous and is absolutely not permitted.

3   

Read the instructions carefully before assembly and retain this manual for future reference. 

3   

Use outdoors only, stand on a level surface, remember hot fat may drip out of the drip tray

3   

Handle the hot barbecue with the help of oven gloves.

3

   

Leak test all connections after each tank refill.

3   

The barbecue should be cleaned on a regular basis. Take care not to enlarge burner ports of orifice openings when cleaning the  

 

   

burner or valves.

3

   

Always do the gas leak check before you use the barbecue. Test the leakage on all the connections where gas passes by.

3

   

Connect the regulator and hose onto the gas tank and the burner, close all the valves by turning the control knobs to the "OFF" (fully   

   

clockwise) position.

3

   

Put soapy water on all the connections where the gas reaches. Open the gas tank valve and regulator. If bubbles are seen, tighten the  

           connection if bubbles are still seen, close all valves, turn off the regulator and contact your Sealey dealer for help. Never use the  

 

        barbecue with a leak. 

3

   

The gas leak check must be done when first connecting the barbecue and every time the gas bottle is changed. 

3

   

The gas bottle can only be changed by a competent person.

3

   

The lid must always be open when lighting the burner.

3

   

Use oven gloves and sturdy long handled barbecue tools when cooking on the grill.

3

   

Be prepared if an accident or fire should occur. Know where your first aid kit and fire extinguishers are and how to use them correctly.    

3

   

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

3

   

Ensure the appliance has completely cooled before storing.

7

   

DO NOT 

store petrol or other flammable vapours or liquids in the vicinity of this or any other appliance.

  

Any gas cylinder not connected for use should not be stored in the vicinity of this or any other appliance.

7   

This gas barbecue is designed for outside use only.

7   

DO NOT 

move the barbecue whilst it is in operation.

7   

DO NOT 

operate if there is a gas leak.

7   

DO NOT 

attempt to disconnect any gas fitting if your barbecue is being used, including the gas hose and regulator.

7   

DO NOT 

leave unattended from being lit to fully cooled. 

7   

DO NOT 

use this barbecue in a garage or any enclosed area. Keep the surrounding area clear, at least 1.0m from any combustable   

   

materials and 0.5m from a brick wall.

7   

DO NOT 

attempt any unauthorised interference of the main controls on this barbecue, i.e. gas taps, injectors, valve etc.

7   

DO NOT 

attempt to use charcoal in this barbecue, do use the flame tamer plate. (fits immediately above burner)

7   

DO NOT

 position on a surface that may be damaged by hot fat or heat.

1.2  

BARBECUE/TROLLEY STAND SAFETY

1.2.1  Be aware of finger traps when assembling as the frame is not self supporting until the barbecue module is fitted, section 4 and 6.

1.2.2  Read carefully section 6, fitting, removing, transporting and storing with barbecue module.

1.2.3  Ensure catch 

"Q"

 is engaged with local bracket when fitting barbecue module as described in 6.1.3. 

1.2.4  Wear suitable gloves when handling light gauge sheet metal barbecue module.

Original Language Version

BBQ04    Issue: 1 - 25/02/13

2.  INTRODUCTION & SPECIFICATION

Portable gas barbecue with fitted fold out side tables. Features piezoelectric ignition, variable heat control, large single burner and chrome grill. 

Wheeled stand folds into transport trolley, ideal for picnics, camping, and home use. Grill unit detaches from stand and folding legs enable its 

use as a table top barbecue. Supplied with propane gas clip-on regulator. Butane regulator not supplied.

MODEL: ................................................................................... BBQ04

Dimensions Standing and Open (WxDxH): ........1040 x 450 x 930mm

Cooking Area: .................................................................420 x 340mm

Gas Types .................................................................Propane, Butane

Heat Output ................................................................................ 3.9kw

© Jack Sealey Limited 2013

NOTE:

 This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of 

experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible 

for their safety. Children should be supervised to ensure that they do not play with the appliance.

Summary of Contents for BBQ04

Page 1: ...must always be open when lighting the burner 3 Use oven gloves and sturdy long handled barbecue tools when cooking on the grill 3 Be prepared if an accident or fire should occur Know where your first aid kit and fire extinguishers are and how to use them correctly 3 Keep any electrical supply cord and the fuel supply hose away from any heated surfaces 3 Ensure the appliance has completely cooled b...

Page 2: ... Transport and storage mode Gas connections and cooking mode fig 2 Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 fig 3 Preparing for transport and storage Release catch Q underside section 5 Lid closed with shelves folded grill and flame tamer plate inside fig 1 Igniter button Plunger P section 5 Piezoelectric ignition tamer plate removed ...

Page 3: ...hten all connections after completion of frame alignment This makes the barbecue trolley frame more stable Tools required for assembly of the trolley and barbecue include screwdrivers pliers and spanners 6mm 8mm 10mm A F Item 7 Item 5 Item 4 Item 6 P P P P Q 4 2 Connect upper frame item 4 to lower frame item 5 DO NOT fix with screws at this stage Swing out feet Single module cooking mode Non flamm...

Page 4: ...per frame item 6 to lower frame item 7 Screw fix at this stage to complete scissor collapsible frame The 710mm dimension is for reference only See section 5 2 for barbecue module fitting fig 8 Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 fig 7 ...

Page 5: ...13 Jack Sealey Limited 2013 5 1 Connect hinges item 12 loosely for final assembly and alignment with body item 1 Fit handle and fully tighten fixings 5 2 Connect hinges item 13 and toggle clip item 11 loosely for final assembly and alignment with lid item 2 fig 9 fig 10 ...

Page 6: ...lid on to the body and insert hinge pins item17 Retain hinge pins with clips item 18 Tighten all fixings ensuring nesting of the lid on main body 5 5 Place flame tamer plate item 9 over tabs on internal brackets and lay the grill item 8 on main body ledges Fold shelves inboard close the lid and toggle clip to secure The barbecue module is ready for stand alone or trolley mounting fig 11 fig 12 fig...

Page 7: ...ecue elevated end P toward the frame item 4 fig 10 Slide the operating pin of spring loaded plunger to end of slot against the force of the spring Locate the extended plunger into the associated barbecue hole position P Align frame with opposite hole position P and release spring loaded plunger to self centre as in the illustration fig 15 r WARNING The barbecue is manufactured from light gauge mil...

Page 8: ...nd wait five minutes then repeat steps 7 2 2 to 7 2 3 7 2 5 To adjust the flame turn the control knob to low CW or high position ACW 7 2 6 Turn the control knob to the OFF position fully clockwise to shut down the burner Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 6 2 Removing the barbecue module from the trolley frame 6 2 1 Removal of the barbecue module from the tro...

Page 9: ... fig 14 on the burner very carefully checking to see that it is free of obstructions We recommend the use of a pipe cleaner to clean the venturi tube area 8 1 7 Any modifications of this appliance may be dangerous and is not permitted Do not alter parts sealed by the manufacturer 8 2 STORAGE 8 2 1 The gas bottle must be stored outdoors in a well ventilated area and must be disconnected from your b...

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