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Hardware  Pack  Parts  List  for  Model  CGI08ALP

*  Two  Batteries/AA  included  in  the  Hardware  Pack.

PART #

PART DESCRIPTION

QTY PURPOSE OF PART

P06024006A

Hardware Pack

1

For use in assembly (Grill and Range)

S112G04061

Phillips Head Screw 1/4"x3/8"

8

Install Cart Frames to Left / Right Bowl Panels

S162M04201

Hex Head Screw M4X20mm

2

Secure Faucet Washer and Faucet Bracket to Faucet

S233G04084

Wing Bolt 1/4"x1/2"

1

Secures Gas Tank to Tank Holder

P05515017L

Wrench

1

Adjust level on Island Assembly Set

Already packed in the Faucet Assembly Kit Box

Already Installed on Tank Holder

Already packed in the Cooking Components Box

Phillips  Head  Screw  1/4"x3/8"
Qty.  8
Part  #  S112G04061

Wing  Bolt  1/4"x1/2"
Qty.  1
Part  #  S233G04084

Hardware already installed on the Tank Holder

W rench
Qty.1
Part  #  P05515017L

       

  Already  packed  in  the  Cooking  Components  Box

•  Always purchase the correct size and grade of battery most suitable for the intended use.
•  Replace all batteries of a set at the same time.
•  Clean the battery contacts and also those of the device prior to battery installation.
•  Ensure the batteries are installed correctly with regard to polarity (+ and -).
•  Remove batteries from equipment which is not to be used for an extended period of time.
•  Remove used batteries promptly.

CORRECT BATTERY USE

Summary of Contents for CGI08ALP

Page 1: ...feet away from combustible objects that can melt or catch fire such as vinyl or wood siding fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances THISGASAPPLIANCEISDESIGNEDFOROUT DOORUSEONLY Never use your gas grill in a garage porch shed breezeway or any other enclosed area Never obstruct the flow of ventilation air around your gas gril...

Page 2: ...fects orotherreproduc tiveharm Neveruse charcoal or lighter fluid inthis gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or propertydamage TheGreaseDrainingTrayandGreaseRecep tacle must be visually inspected before each grilluse RemoveanygreaseandwashGrease Draining Tray and Grease Receptacle with a mildsoa...

Page 3: ...nstallation Codes The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Storage and Handling of Liquefied Petroleum Gases ANSI NFPA58 Natural Gas and Propane Installation Code CSA B149 1 Propane Storage and Handling Code B149 2 Orifice Burner Tube Gas Valve Assembly Carefully lift each Burner up and away from the Gas Val...

Page 4: ...t Box Already Installed on Tank Holder Already packed in the Cooking Components Box Phillips Head Screw 1 4 x3 8 Qty 8 Part S112G04061 Wing Bolt 1 4 x1 2 Qty 1 Part S233G04084 Hardware already installed on the Tank Holder Wrench Qty 1 Part P05515017L Already packed in the Cooking Components Box Always purchase the correct size and grade of battery most suitable for the intended use Replace all bat...

Page 5: ...4 13 21 22 1 2 3 5 6 7 10 8 9 16 17 23 27 28 29 34 35 37 44 31 24 19 18 15 12 25 45 4 11 32 33 42 36 43 26 30 74 39 40 38 5 41 41 46 47 48 49 50 51 52 53 54 55 56 57 60 59 57 61 62 58 71 72 73 75 76 77 78 67 68 70 20 64 65 66 63 69 79 77 78 81 80 ...

Page 6: ...P Range 1 3 4 24 5 6 7 25 8 9 10 14 13 12 15 16 17 18 19 20 21 23 28 29 31 32 34 26 35 37 38 39 40 41 56 45 46 47 48 22 54 60 57 59 61 58 55 42 2 11 30 43 50 57 53 49 62 27 63 51 52 36 64 65 30 31 67 66 66 67 68 69 44 13 70 71 72 73 33 ...

Page 7: ...7 Parts Diagram for Model CGI08ALP Island 1 9 10 14 17 18 22 11 20 21 15 13 12 19 16 2 3 7 3 6 7 4 5 23 24 8 ...

Page 8: ...mocouple P05305022A 1 22 Back Burner Thermocouple Bracket P03328047C 1 23 Bowl Panel Front P0073878KA 1 24 Burner Heat Shield P06906045A 1 25 Grease Tray Heat Shield P06904020C 1 26 Grease Tray Heat Shield Lower P06903050M 1 27 Electric Wire Set P02615121A 1 28 Gas Collector Box with Electrode P02609010B 3 29 Gas Valve Manifold Assembly Y0060571 1 30 Grease Draining Plate P06902006B 2 31 Lighting ...

Page 9: ...63 Door for Refrigerator P04301040A 1 64 Hose Holder P05536001G 1 65 Door Bracket Upper P03329014D 1 66 Refrigerator P05335020B 1 67 Bowl Panel Rear P0072588KA 1 68 Bowl Panel Left P0072083KA 1 69 Door Bracket Lower P03329015D 1 70 Bowl Panel Right P0072184KA 1 71 Protective Cap P05535008I 1 72 Level Adjuster P05322004A 4 73 Cart Frame Left P01303017B 1 74 Thermocouple Bracket P03343008C 1 75 Bowl...

Page 10: ...057A 1 21 Gas Collector Boxwith Electrode P02610026A 1 22 Door Bracket Upper P03302036C 1 23 Gas Valve Manifold Assembly Y0060572 1 24 Bowl Panel Right P0072175DC 1 25 Control Panel Bracket Right P03328040C 1 26 Bowl Support Bracket Right P01302006D 1 27 Name Plate P00407010D 1 28 Control Panel P02913261A 1 29 Control Knob Seat P03415014A 2 30 Control Knob Spring P05504021A 2 31 Control Knob P0342...

Page 11: ...el Middle Right P03305058D 2 58 Drawer P01901010B 1 59 Cart Frame Front P03344013D 1 60 Cart Frame for Front Panel P00907016C 1 61 Cart Panel Front P07621012D 1 62 Level Adjuster P05322004A 4 63 Protective Cap P05535008 I 1 64 Handle Drawer P00204002B 1 65 Cover Hook P05514133A 2 66 Cart Bottom Panel Bracket LF RR P03305060D 2 67 Cart Bottom Panel Bracket RF LR P03305061D 2 68 Sink Bracket Left P0...

Page 12: ...301039A 1 10 Handle Door P00216023B 1 11 Slide Set P05516132C 1 12 Slide Bracket B P03311014D 2 13 Protective Cap P05535008 I 4 14 Tank Tray P04009030B 1 15 Level Adjuster P05322004A 4 16 Door Bracket Left P03302027C 1 17 Door Bracket Right P03302028C 1 18 Tank Holder P05358002Y 1 19 Door Trim Panel P07510028A 1 20 L Bracket Left P03301049L 1 21 L Bracket Right P03301050L 1 22 Decoration Panel B P...

Page 13: ...art S411G03081 Rot Nut 10 24 Qty 2 Part S362G10121 KEY PART DESCRIPTION QTY Rot Bushing Rot Thumbscrew 1 4 x1 2 Rot Collar Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 10 24x3 4 UNC Rot Washer Rot Nut 10 24 1 2 3 4 5 6 7 8 9 1 3 1 1 2 1 1 2 2 2 P05508092A S196G04081 P05508168A P05508175A P05508023A P05508174A P07101042B S112G10121 S411G03081 S362G10121 1 2 3 4 5 6 7 8 9 10 4 ...

Page 14: ...he 4 Phillips Head Screws 1 4 x3 8 and tighten securely 2 Assemble Island for Galley Style Configration Align the 3 individual modules and slide together as shown in Option 1 Be sure to attach the Regulator with Hose installation from Range and Island before securely placing in position Please refer to Step 4 3 1 Note All measurements are in inches Phillips Head Screw 1 4 x3 8 Qty 4 Part S112G0406...

Page 15: ...face Do not obstruct the flow of air for combustion and ventilation CAUTION Rear Panel Left Panel Left Panel Decoration Panel B Rear Panel Fig 2 Option 2 Fig 1 Range Grill Island Door 26 7 56 5 62 9 26 7 Reinstall Island Left Panel Rear Panel and Decoration Panel A as shown in Fig 3 Align the 3 individual modules closely as shown in Figure 4 then proceed to Step 4 to attach the Regulator with Hose...

Page 16: ...and Range Plugs Open Tank Tray Door See Fig 1 Replace the Drawers and Close Tank Tray Door Move Island away from Grill and Range in order to get access to outside of the Island side panels Pull the Plugs out of the Grill and Range Fig 1 Range Plug Figure A Figure B Figure C SLEEVE SLEEVE SOCKET PLUG Option 1 Option 2 Grill Plug Insert the Plugs of the Grill and Range into the Holes of the Island R...

Page 17: ... Place LP Gas tank into tank holder on the Tank Tray Install the tank so the Tank Valve faces the rear right corner of cabinet Align an additional nut and screw the Wing Bolt into right bracket of tank holder to secure the gas tank Attach the Regulator with Hose to the gas tank Close Tank Tray Door Keep the ventilation openings of the Tank Tray cabinet free and clear of debris CAUTION Tank Tray Op...

Page 18: ...e Faucet Pipe Inlet steady Use a second wrench to connect your water source DO NOT over tighten the connection or twist the Nut on the Faucet Pipe Inlet or you may damage the copper pipe 5 8 Feed the loose end of the preassembled drain pipe through the rear panel so the sink drains outside the cabinet Feed your 5 8 water supply hose pipe or tube through the rear panel and connect it to an appropri...

Page 19: ...t the Ignitor Junction Box found behind the Control Panel and reconnect any loose wires Side Burner Electrode Check Open range lid Remove packing mate rial cardboard and styrofoam from burner and pot support Push and turn side burner Control Knob to HIGH IGN Look for spark between tip of electrode and burner If you don t see a spark from side burner elec trode adjust gap between electrode and burn...

Page 20: ... that all screws are tightened for safe operation of your grill Wrench Qty 1 Part P05515017L Level Adjuster are located underside of the Island Assembly as shown Once the Island Assembly is in its final location reach underneath and adjust the 12 pre assembled Level Adjusters if needed using the wrench provided Turn Adjusters clockwise to raise the height of the Assembly and Turn Adjusters counter...

Page 21: ...e National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commis sion as applicable The LP Gas tank must have a shutoff valve terminating in an LP Gas supply tank valve outlet that is compatible with a Type 1 tank connection device The LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of the ta...

Page 22: ...e gas tank Type 1 connection per ANS Z21 58 2007 CSA 1 6 2007 OUTDOORCOOKINGGAS APPLIANCES LP Gas Model only Connect Regulator with Hose to your LPG Tank Turn all Burner Valves to the OFF position Inspect the valve connection port and regulator assembly for damage or debris Remove any debris Never use damaged or plugged equip ment Connect the regulator assembly to the tank valve and HAND TIGHTEN n...

Page 23: ...hat the end of each Burner Tube is properly located over each Valve Orifice Grill Model Angle to view orifice and adjust air shutter Regulator Gas Valve Manifold Assembly View from under the range head Gas Valve Manifold Assembly Range Regulator R Push tenon down on one side and up on the other side to unlock L Air shutter View from under the grill head Air shutter 1 Open lid 2 Remove Grease Tray ...

Page 24: ...e RIGHT Main Burner first Press the electric ignitor 3 to 4 seconds to light the burner If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control s and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this man...

Page 25: ...rill still does not light you may need to purge air from the gas line or reset the regulator excess gas flow device Note This procedure should be done every time a new LP Gas tank is connected to your grill Turn gas off at source and turn Control Knobs to OFF Wait at least 5 minutes for gas to clear then retry If your grill still fails to light check gas supply and connections Repeat lighting proc...

Page 26: ... excess grease which could cause a fire CAUTION Handle with care when moving a Cooking Pan with hot oils Should a grease fire occur turn the burners and gas off and leave the grill lid Closed until the fire is out Store theRotisserie indoors When Rotisserie is not in use store it indoors in a dry place 5 4 3 2 1 To protect against electrical shock do not immerse electrical cord plugs or motor in w...

Page 27: ...Adjust spacing between Holding Forks to accommodate your food then tighten the Thumbscrews to keep the Holding Forks in position Slide the Collar and Bushing onto the threaded end of the Spit Do not tighten the Collar Thumbscrew until the Rotisserie is placed into your grill 3 Rot Thumbscrew 1 4 x1 2 x3 Rot Screw 10 24x3 4 UNC x2 Rot Washer x2 Rot Nut 10 24 x2 Holding Forks Collar Bushing Thumbscr...

Page 28: ...ushing The Collar will stabilize the Rotisserie during the cooking process and the Bushing allows the Rotisserie Spit to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 BEFORE rotisserie cooking you will need to remove the Cooking Grid s and possibly the Savor Plates from your grill When rotisserie cooking place a Cooking Pan under the food to be cooked This will capture the...

Page 29: ...t outlet connection fittings are tightened securely Turn on the main water supply line Push the lever on the Faucet to the left to release the water Lever Swivel and adjust the flexible faucet neck as needed to direct the spray head Remove the faucet neck from clamp holder for manual control and directional use Dual Function use Faucet neck Faucet head Faucet holder Two Spray setting mode Center S...

Page 30: ...quantity of the food stored and on the frequency with which the door is opened Turn the control to the O position to temporarily discontinue the cooling cycle Note Wait 3 to 5 minutes before restarting if operation has been interrupted Operation DANGER Risk of child entrapment Before you throw away your old refrigerator or freezer Take off the doors Leave the shelves in place so that children may ...

Page 31: ...en the Spark Electrode Tip and Spark Receiver should be approximately 3 16 10 Replace all cooking components Reconnect the gas source and observe the Burner flame for correct operation 11 1 4 5 6 7 8 9 Burning off excess food after every cookout will keep it ready for instant use However at least every 3 months you must give the entire grill a thorough cleaning to minimize your risk of grease fire...

Page 32: ...n lead to a fire beneath the grill Detach the LP Gas regulator assembly from your gas grill WARNING For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your grill See figure If the Orifice is not inside the Burner Tube lighting the Burner may cause explosion and or fire result ing in serious bodliy injury and or property damage Tube Burner Infrared Burne...

Page 33: ...r parts while grill is in operation or until the grill has cooled down after use Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING The indirect cooking method can also be used with the supplied Cooking Grids To cook indirectly the food should be placed on the left or right side of your grill with the main Burner lit on the opposite side Or place your food on the Secondary Cooking Rack and light the outer main Burners Either wa...

Page 34: ...es are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burners Either wa...

Page 35: ...her you are a seasoned chef or a newcomer to gas grilling infrared cooking is quite different than grilling over a traditional burner Although the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices ...

Page 36: ...ing time to ensure proper browning Tips for roasting Except when roasting with water in a roasting pan the juices that collect in the pan can be used as the base for a tasty sauce or gravy Place a cooking pan directly over the heat add extra butter if needed then add several spoon fuls of flour to thicken sauce Finally add sufficient chicken or beef stock to obtain the desired consistency Once the...

Page 37: ... if in doubt ask your retailer for details Using A Smoker Box There are many optional smoker boxes available for purchase Follow these guidelines and always refer to the label of your smoking chips for specific directions Raise your Grill Lid and light the grill Lower the Grill Lid allowing your grill to reach the desired cooking tempera ture for the food you are grilling Fill your smoker box with...

Page 38: ...almon meat poultry and veg etables Set includes 2 planks Wire Hexagon Roti Tumble Basket The Basket secures to your rotisserie spit and holds chicken tenderloin fish or veg etables in place for slow cook ing Adjustable thumbscrew hardware for a snug fit Shown with optional cast iron pan sold above This ultimate Cleaning Kit includes everything you need to keep your grill in top shape and prolong i...

Page 39: ...ly is what triggers the regulator s safety device to restrict gas flow preventing excess gas flow to your grill Lighting the main Burner farthest from the fuel source every time will help eliminate air pockets in the manifold Note This procedure should be done every time a new LP Gas tank is connected to your grill Turn all Control Knobs to the OFF position Turn off the LP Gas tank at the tank val...

Page 40: ...with your new grill the tank is outdated and must be replaced Note Effective April 1 2002 all LP Gas tanks sold must include an OPD Overfill Prevention Device The OPD tanks are identified by their triangular shaped valve wheel This internal device prevents the LP Gas tank from being overfilled Tanks without an OPD valve can not be refilled Question What causes grill parts to rust and what affect d...

Page 41: ...his Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fires or grease fires as set out in this Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or sp...

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