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Warnings 

4

3A2851A

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See 

Technical Data

 in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all 
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request MSDS from distributor or retailer.

Do not leave the work area while equipment is energized or under pressure.

Turn off all equipment and follow the 

Pressure Relief Procedure 

when equipment is not in use.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.

Do not alter or modify equipment. Alterations or modifications may void agency approvals and create 
safety hazards.

Make sure all equipment is rated and approved for the environment in which you are using it.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 
follow the 

Pressure Relief Procedure

 and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 
swallowed.

Read MSDSs to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including 
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is 
not limited to:

Protective eyewear, and hearing protection. 

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

WARNING

Summary of Contents for Xtreme 24N976

Page 1: ...on Steel Pumps with Hard Chrome Rod for Sealer Applications Part No 24N976 See page 2 for model information including maximum working pressure Important Safety Instructions Read all warnings and instr...

Page 2: ...ventive Maintenance Schedule 12 Wet Cups 12 Flushing 12 Corrosion Protection 12 Troubleshooting 13 Repair 14 Required Tools 14 Replace the Lower 14 Parts 15 Xtreme Pumps with NXT Air Motors 15 Dimensi...

Page 3: ...flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail...

Page 4: ...ables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all appl...

Page 5: ...s by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanate...

Page 6: ...rials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When c...

Page 7: ...ve metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flu...

Page 8: ...d type air valve K isolates air line accessories for servicing Locate upstream from all other air line accessories Fluid Line Accessories Install the following accessories in the order shown in FIG 1...

Page 9: ...ter K Air Shutoff Valve L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose R Gun Swivel S Airless Spray Gun T Fluid Suction Kit U Main Air Supply...

Page 10: ...ll air is pushed out and the pump and hoses are fully primed Release the gun trigger and lock the trigger safety latch The pump should stall against pressure when the trigger is released 6 With the pu...

Page 11: ...1A 11 Shutdown Relieve the pressure page 10 Stop the pump at the bottom of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings FIG 2 Bleeder Valve...

Page 12: ...a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dis penses 6 Remove gun from hose See gun manual to further clean gun 7 Follow Pressure Relief Procedure pag...

Page 13: ...D too small Clear hose or gun use hose with larger ID Air motor icing Open De Ice control see Air Motor manual Output low on down stroke Open or worn intake valve Clear or service intake valve High vi...

Page 14: ...06 from turning Unscrew the nuts 107 Remove the lower 102 7 To service the lower refer to manual 311762 sup plied To service the air motor refer to the separate motor manual supplied 8 Follow the step...

Page 15: ...ef Part Description Qty 101 N65RH0 MOTOR see 311238 1 102 24N942 LOWER 1 103 244819 COUPLING ASSY 1 104 197340 COVER coupling 2 105 15H392 ADAPTER 1 106 257150 ROD tie 3 107 101712 NUT 3 108 244820 CL...

Page 16: ...Wall Mount Dimensions TI8424a TI8425a Front View Side View A C D B E E F G NOTE Dimensions based on largest air motor and lower combination A B C D E F G 14 0 in 355 6 mm 17 75 in 450 6 mm 29 0 in 73...

Page 17: ...Mounting Hole Layouts 3A2851A 17 Mounting Hole Layouts NXT Model 6500 TI8069A 6 186 in 157 mm Three 5 8 11 Tie Rod Holes 6 186 in 157 mm Four 3 8 16 Mounting Holes...

Page 18: ...upplied Motor piston effective area See motor manual supplied Stroke length See motor manual supplied Lower effective area See lower manual supplied Maximum pump operating temperature See lower manual...

Page 19: ...specific flow lpm gpm and operating pressure A B C 1 Locate desired flow at bottom of chart 2 Follow vertical line up to intersection with selected operating pressure curve dashed line Follow left to...

Page 20: ...r workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

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