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Installation 

8

3A2851A

Air Line Accessories

For air-powered pumps, install the following accessories 
in the order shown in F

IG

. 1, using adapters as neces-

sary. 

Bleed-type master air valve (E):

 required in your 

system to relieve air trapped between it and the air 
motor when the valve is closed. Be sure the valve is 
easily accessible from the pump and located down-
stream from the air regulator.

Pump air regulator (F):

 to control pump speed and 

outlet pressure. Locate it close to the pump.

Air line filter (J):

 removes harmful dirt and moisture 

from compressed air supply.

Second bleed-type air valve (K):

 isolates air line 

accessories for servicing. Locate upstream from all 
other air line accessories.

Fluid Line Accessories

Install the following accessories in the order shown in 
F

IG

. 1, using adapters as necessary. 

Fluid drain valve (M):

 required in your system, to 

relieve fluid pressure in the hose and gun.

Fluid filter (L):

 with a 60 mesh (250 micron) stain-

less steel element to filter particles from the fluid as 
it leaves the pump. 

Gun or valve (S):

 to dispense fluid.

Fluid line swivel (R):

 for easier gun movement.

Suction kit (T):

 enables the pump to draw fluid from 

a container.

Accessory Air Control Kits are available for the NXT 
Air Motor. The kits include a master air valve (E), air 
regulator (F), and filter (J). Order the kit separately. 
See manual 311239 for information.

Summary of Contents for Xtreme 24N976

Page 1: ...on Steel Pumps with Hard Chrome Rod for Sealer Applications Part No 24N976 See page 2 for model information including maximum working pressure Important Safety Instructions Read all warnings and instr...

Page 2: ...ventive Maintenance Schedule 12 Wet Cups 12 Flushing 12 Corrosion Protection 12 Troubleshooting 13 Repair 14 Required Tools 14 Replace the Lower 14 Parts 15 Xtreme Pumps with NXT Air Motors 15 Dimensi...

Page 3: ...flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail...

Page 4: ...ables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all appl...

Page 5: ...s by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanate...

Page 6: ...rials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When c...

Page 7: ...ve metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flu...

Page 8: ...d type air valve K isolates air line accessories for servicing Locate upstream from all other air line accessories Fluid Line Accessories Install the following accessories in the order shown in FIG 1...

Page 9: ...ter K Air Shutoff Valve L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose R Gun Swivel S Airless Spray Gun T Fluid Suction Kit U Main Air Supply...

Page 10: ...ll air is pushed out and the pump and hoses are fully primed Release the gun trigger and lock the trigger safety latch The pump should stall against pressure when the trigger is released 6 With the pu...

Page 11: ...1A 11 Shutdown Relieve the pressure page 10 Stop the pump at the bottom of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings FIG 2 Bleeder Valve...

Page 12: ...a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dis penses 6 Remove gun from hose See gun manual to further clean gun 7 Follow Pressure Relief Procedure pag...

Page 13: ...D too small Clear hose or gun use hose with larger ID Air motor icing Open De Ice control see Air Motor manual Output low on down stroke Open or worn intake valve Clear or service intake valve High vi...

Page 14: ...06 from turning Unscrew the nuts 107 Remove the lower 102 7 To service the lower refer to manual 311762 sup plied To service the air motor refer to the separate motor manual supplied 8 Follow the step...

Page 15: ...ef Part Description Qty 101 N65RH0 MOTOR see 311238 1 102 24N942 LOWER 1 103 244819 COUPLING ASSY 1 104 197340 COVER coupling 2 105 15H392 ADAPTER 1 106 257150 ROD tie 3 107 101712 NUT 3 108 244820 CL...

Page 16: ...Wall Mount Dimensions TI8424a TI8425a Front View Side View A C D B E E F G NOTE Dimensions based on largest air motor and lower combination A B C D E F G 14 0 in 355 6 mm 17 75 in 450 6 mm 29 0 in 73...

Page 17: ...Mounting Hole Layouts 3A2851A 17 Mounting Hole Layouts NXT Model 6500 TI8069A 6 186 in 157 mm Three 5 8 11 Tie Rod Holes 6 186 in 157 mm Four 3 8 16 Mounting Holes...

Page 18: ...upplied Motor piston effective area See motor manual supplied Stroke length See motor manual supplied Lower effective area See lower manual supplied Maximum pump operating temperature See lower manual...

Page 19: ...specific flow lpm gpm and operating pressure A B C 1 Locate desired flow at bottom of chart 2 Follow vertical line up to intersection with selected operating pressure curve dashed line Follow left to...

Page 20: ...r workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

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