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Operation 

10

3A2851A

Operation

Pressure Relief Procedure

1.

Engage the trigger lock.

2.

Close the bleed-type master air valve to shutoff the 
pump.

3.

Disengage the trigger lock.

4.

Hold a metal part of the gun firmly to a grounded 
metal pail. Trigger the gun to relieve pressure.

5.

Engage the trigger lock.

6.

Open all fluid drain valves in the system, having a 
waste container ready to catch drainage. Leave 
drain valve(s) open until you are ready to spray 
again.

7.

If you suspect the spray tip or hose is clogged or 
that pressure has not been fully relieved after follow-
ing the steps above, VERY SLOWLY loosen tip 
guard retaining nut or hose end coupling to relieve 
pressure gradually, then loosen completely. Clear 
hose or tip obstruction.

Trigger Lock

Always engage the trigger lock when you stop spraying 
to prevent the gun from being triggered accidentally by 
hand or if dropped or bumped.

Startup

1.

Connect the suction kit (T) to the pump's fluid inlet, 
and place the tube into the fluid supply.

2.

Close the air regulator (F) then open the pump's 
bleed-type master air valve (E) to prepare the 
pump’s power source.

3.

Hold a metal part of the gun (S) firmly to the side of 
a grounded metal pail and hold the trigger open.

4.

Slowly open the air regulator until the pump starts.

5.

Cycle the pump slowly until all air is pushed out and 
the pump and hoses are fully primed. Release the 
gun trigger and lock the trigger safety latch. The 
pump should stall against pressure when the trigger 
is released.

6.

With the pump and lines primed, and with adequate 
air pressure and volume supplied, the pump will 
start and stop as the gun is opened and closed. In a 
circulating system, the pump will speed up or slow 
down on demand, until the air supply is shut off.

7.

Always use the lowest air pressure necessary to get 
the desired results. Higher pressures cause prema-
ture tip/nozzle and pump wear. Use the air regulator 
(F) to control the pump speed and fluid pressure.

8.

Never allow the pump to run dry of the fluid being 
pumped. A dry pump will quickly accelerate to a 
high speed, possibly damaging itself.

Follow the Pressure Relief Procedure when-
ever you see this symbol.

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as skin injection, splashing 
fluid and moving parts, follow the Pressure Relief 
Procedure when you stop spraying and before 
cleaning, checking, or servicing the equipment.

If your pump accelerates quickly, or is running too 
fast, stop it immediately and check the fluid supply. 
If the supply container is empty and air has been 
pumped into the lines, refill the container and prime 
the pump and the lines with fluid, or flush and leave 
it filled with a compatible solvent. Be sure to elimi-
nate all air from the fluid system.

Summary of Contents for Xtreme 24N976

Page 1: ...on Steel Pumps with Hard Chrome Rod for Sealer Applications Part No 24N976 See page 2 for model information including maximum working pressure Important Safety Instructions Read all warnings and instr...

Page 2: ...ventive Maintenance Schedule 12 Wet Cups 12 Flushing 12 Corrosion Protection 12 Troubleshooting 13 Repair 14 Required Tools 14 Replace the Lower 14 Parts 15 Xtreme Pumps with NXT Air Motors 15 Dimensi...

Page 3: ...flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail...

Page 4: ...ables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all appl...

Page 5: ...s by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanate...

Page 6: ...rials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When c...

Page 7: ...ve metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flu...

Page 8: ...d type air valve K isolates air line accessories for servicing Locate upstream from all other air line accessories Fluid Line Accessories Install the following accessories in the order shown in FIG 1...

Page 9: ...ter K Air Shutoff Valve L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose R Gun Swivel S Airless Spray Gun T Fluid Suction Kit U Main Air Supply...

Page 10: ...ll air is pushed out and the pump and hoses are fully primed Release the gun trigger and lock the trigger safety latch The pump should stall against pressure when the trigger is released 6 With the pu...

Page 11: ...1A 11 Shutdown Relieve the pressure page 10 Stop the pump at the bottom of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings FIG 2 Bleeder Valve...

Page 12: ...a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dis penses 6 Remove gun from hose See gun manual to further clean gun 7 Follow Pressure Relief Procedure pag...

Page 13: ...D too small Clear hose or gun use hose with larger ID Air motor icing Open De Ice control see Air Motor manual Output low on down stroke Open or worn intake valve Clear or service intake valve High vi...

Page 14: ...06 from turning Unscrew the nuts 107 Remove the lower 102 7 To service the lower refer to manual 311762 sup plied To service the air motor refer to the separate motor manual supplied 8 Follow the step...

Page 15: ...ef Part Description Qty 101 N65RH0 MOTOR see 311238 1 102 24N942 LOWER 1 103 244819 COUPLING ASSY 1 104 197340 COVER coupling 2 105 15H392 ADAPTER 1 106 257150 ROD tie 3 107 101712 NUT 3 108 244820 CL...

Page 16: ...Wall Mount Dimensions TI8424a TI8425a Front View Side View A C D B E E F G NOTE Dimensions based on largest air motor and lower combination A B C D E F G 14 0 in 355 6 mm 17 75 in 450 6 mm 29 0 in 73...

Page 17: ...Mounting Hole Layouts 3A2851A 17 Mounting Hole Layouts NXT Model 6500 TI8069A 6 186 in 157 mm Three 5 8 11 Tie Rod Holes 6 186 in 157 mm Four 3 8 16 Mounting Holes...

Page 18: ...upplied Motor piston effective area See motor manual supplied Stroke length See motor manual supplied Lower effective area See lower manual supplied Maximum pump operating temperature See lower manual...

Page 19: ...specific flow lpm gpm and operating pressure A B C 1 Locate desired flow at bottom of chart 2 Follow vertical line up to intersection with selected operating pressure curve dashed line Follow left to...

Page 20: ...r workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

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