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9

307160

Operation

WARNING

COMPONENT RUPTURE HAZARD

To reduce the risk of overpressurizing
your system, which could cause compo-
nent rupture and serious injury,

 

never

exceed the specified Maximum Hydraulic Input
Pressure to the pump

 (see the 

Technical Data

 on 

page 15).

To prevent overpressurizing the hydraulic motor or
its seals, always shut off the supply line valve (S)

first

, then shut off the return line valve (E).

Starting and Adjusting the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 8.

NOTE: 

If the pump is not immersed in fluid, fill the

wet-cup (P) 1/3 full with Graco Throat Seal Liquid
(TSL) or a compatible solvent, to prevent fluid from
drying on the displacement rod and damaging the
pump packings. Refer to the Typical Installation on
page 7. Check the tightness of the packing nut/wet-
cup weekly. Before adjusting, 

relieve the pressure

.

The nut should be tight enough to prevent leakage, but
no tighter.

Check the hydraulic fluid level, and add fluid as neces-
sary to the fill lines, before each use. Turn on the
hydraulic power supply. Open the return line shutoff
valve (E). Slowly open the hydraulic supply shutoff
valve (S). Run the pump slowly until all air is pushed
out of the lines and fluid is flowing smoothly. Close the
spray gun; the pump will stall. Use the lowest pressure
possible to get the desired results. Higher pressures
will cause premature tip and pump wear.

NOTE: 

In a direct supply system, the pump starts and

stops automatically when the spray gun is opened and
closed. In a circulating system, the pump runs continu-
ously, speeding up or slowing down as the spray gun is
opened or closed, until the hydraulic power supply is
turned off.

CAUTION

Never allow the hydraulic oil temperature to exceed
130

_

 F (54

_

 C). The pump seals will wear faster and

leaking may occur at higher temperatures.

WARNING

To reduce the risk of overpressurizing the system,
always follow these precautions:

Never exceed 1500 psi (10.3 MPa, 103 bar), or 
10 gpm (37.8 liter/min) hydraulic input to the motor.

Never exceed 1000 psi (7 MPa, 69 bar) maximum
pump outlet pressure.

Check Valve Adjustment

The fluid piston and intake valve are factory set for
high-volume pumping of heavy, spray-viscosity fluids.
To adjust the check valves, refer to the operation
section in the separate displacement pump manual.

Summary of Contents for Viscount II 210313

Page 1: ...untR II Pump 1500 psi 10 3 MPa 103 bar Maximum Hydraulic Input Pressure 1000 psi 7 MPa 69 bar Maximum Pump Outlet Pressure Model 210313 Series D With Severe Duty Displacement Pump Severe Duty displace...

Page 2: ...for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not e...

Page 3: ...tip guard and the trigger guard on the gun valve when spraying dispensing D Be sure the gun valve trigger safety operates before spraying dispensing D Lock the gun valve trigger safety when you stop s...

Page 4: ...operating this equipment electrically disconnect all equipment in the spray dispense area D Before operating this equipment extinguish all open flames or pilot lights in the spray dispense area D Do...

Page 5: ...th ground Order part num ber 237569 Grounding Clamp and Wire D Fluid and hydraulic hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity D Hy...

Page 6: ...pressurizing the motor or displacement pump and a pressure and temperature compensated flow control valve G to prevent the motor from running too fast and possibly damaging itself D A pressure reducin...

Page 7: ...ydraulic Return Shutoff Valve Pressure Gauge Flow Control Valve Pressure Reducing Valve Accumulator Drain Line from pressure reducing valve Hydraulic Supply Line Hydraulic Power Supply Ground Wire Wet...

Page 8: ...he spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve...

Page 9: ...fore each use Turn on the hydraulic power supply Open the return line shutoff valve E Slowly open the hydraulic supply shutoff valve S Run the pump slowly until all air is pushed out of the lines and...

Page 10: ...th a compatible solvent Corrosion Protection WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 CAUTION...

Page 11: ...ime or flush Clogged fluid line valves etc Clear Piston check valve needs adjustment Adjust See manual 308043 Packing nut too tight Loosen Loose packing nut or worn throat pack ings Tighten packing nu...

Page 12: ...then unscrew the three tie rods 6 from the hydraulic motor 11 Carefully pull the displacement pump 12 away from the motor 11 4 Remove the lower cotter pin 1 Loosen the locknut 4 Unscrew the connecting...

Page 13: ...n insert 3 4 101936 NUT hex jam 3 4 10 1 5 158674 O RING nitrile rubber 1 6 167911 ROD tie 7 177 8 mm long shoulder to shoulder 3 7 168210 NUT shouldered 1 8 168211 COUPLING connecting rod 1 9 168212...

Page 14: ...mm 23 2 585 mm 3 4 npt inlet 1 npt outlet 2 npt fluid inlet 1 1 2 npt fluid outlet Mounting Hole Layout 06595 gasket 161806 four 0 437 11 1 mm holes on 10 5 267 mm bolt circle 45_ 90_ 1 38 34 9 mm ra...

Page 15: ...bar 331 psi 2 3 MPa 23 bar 600 psi 4 1 MPa 41 bar 397 psi 2 7 MPa 27 bar 700 psi 4 8 MPa 48 bar 463 psi 3 2 MPa 32 bar 800 psi 5 5 MPa 55 bar 530 psi 3 6 MPa 36 bar 900 psi 6 2 MPa 62 bar 596 psi 4 0...

Page 16: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

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