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307160

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD

Fluid under high pressure can be in-
jected through the skin and cause seri-
ous injury. To reduce the risk of an injury

from injection, splashing fluid, or moving parts, fol-
low the 

Pressure Relief Procedure

 whenever you

D

Are instructed to relieve the pressure

D

Stop spraying/dispensing

D

Check or service any of the system equipment

D

Install or clean the spray tips/nozzles

1.

Engage the safety latch.

2.

Shut off the power supply to the hydraulic motor.

3.

Disengage the gun safety latch.

4.

Hold a metal part of the gun firmly to the side of a
grounded metal pail. Trigger to relieve pressure.

5.

Open the fluid drain valve (required in your sys-
tem) having a container ready to catch the drain-
age. Leave the drain valve open until you are
ready to spray again.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above,

 

very slowly

 loosen the

tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely, then clear
the tip or hose.

CAUTION

When shutting down the hydraulic system, always
shut off the hydraulic supply line shutoff valve (S)
first,  and then the return line shutoff valve (E). This
is to prevent overpressurizing the motor or its seals.
When starting the hydraulic system, open the return
line shutoff valve first.

Flushing the Pump

Flush the pump before using it for the first time to
remove the lightweight oil which is left in the pump
after factory testing to protect it from corrosion. Be
sure the solvent used is compatible with the fluid to be
sprayed, and with the wetted parts of the pump. Refer
to the Technical Data in the separate displacement
pump manual for the wetted parts. Flush until clean
solvent comes from the gun. In a circulating system,
flush long enough to clean the entire system.

Summary of Contents for Viscount II 210313

Page 1: ...untR II Pump 1500 psi 10 3 MPa 103 bar Maximum Hydraulic Input Pressure 1000 psi 7 MPa 69 bar Maximum Pump Outlet Pressure Model 210313 Series D With Severe Duty Displacement Pump Severe Duty displace...

Page 2: ...for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not e...

Page 3: ...tip guard and the trigger guard on the gun valve when spraying dispensing D Be sure the gun valve trigger safety operates before spraying dispensing D Lock the gun valve trigger safety when you stop s...

Page 4: ...operating this equipment electrically disconnect all equipment in the spray dispense area D Before operating this equipment extinguish all open flames or pilot lights in the spray dispense area D Do...

Page 5: ...th ground Order part num ber 237569 Grounding Clamp and Wire D Fluid and hydraulic hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity D Hy...

Page 6: ...pressurizing the motor or displacement pump and a pressure and temperature compensated flow control valve G to prevent the motor from running too fast and possibly damaging itself D A pressure reducin...

Page 7: ...ydraulic Return Shutoff Valve Pressure Gauge Flow Control Valve Pressure Reducing Valve Accumulator Drain Line from pressure reducing valve Hydraulic Supply Line Hydraulic Power Supply Ground Wire Wet...

Page 8: ...he spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve...

Page 9: ...fore each use Turn on the hydraulic power supply Open the return line shutoff valve E Slowly open the hydraulic supply shutoff valve S Run the pump slowly until all air is pushed out of the lines and...

Page 10: ...th a compatible solvent Corrosion Protection WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 CAUTION...

Page 11: ...ime or flush Clogged fluid line valves etc Clear Piston check valve needs adjustment Adjust See manual 308043 Packing nut too tight Loosen Loose packing nut or worn throat pack ings Tighten packing nu...

Page 12: ...then unscrew the three tie rods 6 from the hydraulic motor 11 Carefully pull the displacement pump 12 away from the motor 11 4 Remove the lower cotter pin 1 Loosen the locknut 4 Unscrew the connecting...

Page 13: ...n insert 3 4 101936 NUT hex jam 3 4 10 1 5 158674 O RING nitrile rubber 1 6 167911 ROD tie 7 177 8 mm long shoulder to shoulder 3 7 168210 NUT shouldered 1 8 168211 COUPLING connecting rod 1 9 168212...

Page 14: ...mm 23 2 585 mm 3 4 npt inlet 1 npt outlet 2 npt fluid inlet 1 1 2 npt fluid outlet Mounting Hole Layout 06595 gasket 161806 four 0 437 11 1 mm holes on 10 5 267 mm bolt circle 45_ 90_ 1 38 34 9 mm ra...

Page 15: ...bar 331 psi 2 3 MPa 23 bar 600 psi 4 1 MPa 41 bar 397 psi 2 7 MPa 27 bar 700 psi 4 8 MPa 48 bar 463 psi 3 2 MPa 32 bar 800 psi 5 5 MPa 55 bar 530 psi 3 6 MPa 36 bar 900 psi 6 2 MPa 62 bar 596 psi 4 0...

Page 16: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

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