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6

307160

Installation

Mount the pump to suit the type of installation planned.
Pump dimensions and mounting hole layout are shown
on page 14.

CAUTION

The hydraulic supply system must be kept clean at
all times to avoid damage to the motor and hydraulic
power supply. Blow out all hydraulic lines with air and
flush thoroughly  with compatible solvent  before
connecting the lines to the motor.

Always plug the hydraulic inlets, outlets, and lines
when disconnecting them for any reason, to avoid
introducing dirt and other contaminants into the sys-
tem.

Filters

 Be sure that your hydraulic power supply is equipped
with a suction filter to the hydraulic pump and a system
return line filter of 10 micron size.

Carefully follow the manufacturer’s recommendations
on reservoir and filter cleaning, and periodic changes
of hydraulic fluid. Use only Graco-approved hydraulic
oil.

Hydraulic Lines

Connect a 3/4 in. minimum ID hydraulic supply line (L)
to the 3.4 npt inlet of the hydraulic motor. See the
Typical Installation on page 7. Connect a 1 in. mini-
mum ID return line (D) to the 1” npt return port on the
hydraulic motor.

On the hydraulic supply side (C), install the following
accessories shown in Fig. 2, using adapters as neces-
sary.

D

A shutoff valve (E)

 isolates the pump for service.

D

A fluid pressure gauge (F)

 to monitor hydraulic oil

pressure to the motor and to avoid overpressurizing
the motor or displacement pump, and 

a pressure-

and temperature-compensated flow control
valve (G)

 to prevent the motor from running too

fast and possibly damaging itself.

D

A pressure reducing valve (H), with a drain 
line (K)

 running directly to the hydraulic return

line (D).

D

An accumulator (J) 

to reduce the hammering

effect caused by the motor reversing direction.

D

A shutoff valve (E) 

isolates the pump for service.

CAUTION

Do not exceed 10 gpm (37.8 liter/minute) volume to
avoid pump stalling.

Drip Pan

The hydraulic motor is equipped with a drip pan to
collect any leakage that might occur. connect a 1/4 in.
ID drain hose (Q) to the barbed hose fitting on the drip
pan.

Drain Valve

Install a high pressure fluid drain valve (B) near the
pump fluid outlet to relieve fluid pressure in the dis-
placement pump and hose during shutdown.

WARNING

The fluid drain valve (B) is required in your system
to help reduce the risk of serious bodily injury,
including fluid injection and splashing in the eyes or
on the skin if you are adjusting or repairing any part
of the system. Triggering the gun to relieve pres-
sure may not be sufficient.

Fluid Supply Lines

Connect a grounded fluid supply line to the 1–1/2” npt
fluid outlet on the displacement pump. Attach a fluid
supply line to the 2” npt pump fluid intake.

If you are pumping through a long hose, or if the fluid
being pumped is compressible, giving an accumulator
effect, install a check valve at the pump outlet. Be sure
that the check valve selected is capable of handling
the flow and pressure developed in your system.

Summary of Contents for Viscount II 210313

Page 1: ...untR II Pump 1500 psi 10 3 MPa 103 bar Maximum Hydraulic Input Pressure 1000 psi 7 MPa 69 bar Maximum Pump Outlet Pressure Model 210313 Series D With Severe Duty Displacement Pump Severe Duty displace...

Page 2: ...for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not e...

Page 3: ...tip guard and the trigger guard on the gun valve when spraying dispensing D Be sure the gun valve trigger safety operates before spraying dispensing D Lock the gun valve trigger safety when you stop s...

Page 4: ...operating this equipment electrically disconnect all equipment in the spray dispense area D Before operating this equipment extinguish all open flames or pilot lights in the spray dispense area D Do...

Page 5: ...th ground Order part num ber 237569 Grounding Clamp and Wire D Fluid and hydraulic hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity D Hy...

Page 6: ...pressurizing the motor or displacement pump and a pressure and temperature compensated flow control valve G to prevent the motor from running too fast and possibly damaging itself D A pressure reducin...

Page 7: ...ydraulic Return Shutoff Valve Pressure Gauge Flow Control Valve Pressure Reducing Valve Accumulator Drain Line from pressure reducing valve Hydraulic Supply Line Hydraulic Power Supply Ground Wire Wet...

Page 8: ...he spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve...

Page 9: ...fore each use Turn on the hydraulic power supply Open the return line shutoff valve E Slowly open the hydraulic supply shutoff valve S Run the pump slowly until all air is pushed out of the lines and...

Page 10: ...th a compatible solvent Corrosion Protection WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 CAUTION...

Page 11: ...ime or flush Clogged fluid line valves etc Clear Piston check valve needs adjustment Adjust See manual 308043 Packing nut too tight Loosen Loose packing nut or worn throat pack ings Tighten packing nu...

Page 12: ...then unscrew the three tie rods 6 from the hydraulic motor 11 Carefully pull the displacement pump 12 away from the motor 11 4 Remove the lower cotter pin 1 Loosen the locknut 4 Unscrew the connecting...

Page 13: ...n insert 3 4 101936 NUT hex jam 3 4 10 1 5 158674 O RING nitrile rubber 1 6 167911 ROD tie 7 177 8 mm long shoulder to shoulder 3 7 168210 NUT shouldered 1 8 168211 COUPLING connecting rod 1 9 168212...

Page 14: ...mm 23 2 585 mm 3 4 npt inlet 1 npt outlet 2 npt fluid inlet 1 1 2 npt fluid outlet Mounting Hole Layout 06595 gasket 161806 four 0 437 11 1 mm holes on 10 5 267 mm bolt circle 45_ 90_ 1 38 34 9 mm ra...

Page 15: ...bar 331 psi 2 3 MPa 23 bar 600 psi 4 1 MPa 41 bar 397 psi 2 7 MPa 27 bar 700 psi 4 8 MPa 48 bar 463 psi 3 2 MPa 32 bar 800 psi 5 5 MPa 55 bar 530 psi 3 6 MPa 36 bar 900 psi 6 2 MPa 62 bar 596 psi 4 0...

Page 16: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

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