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 PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.

FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.

Read and understand all instruction manuals before operating equipment.

 

   

   

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General Safety

Tip Guard (on Spray Guns)

The hydraulic reciprocator and pump can generate high fluid

pressure. Spray from leaks or ruptured components can inject

fluid through your skin and into your body and cause extremely

serious bodily injury, including the need for amputation. Also,

fluid injected or splashed into the eyes or on the skin can cause

severe damage.

ALWAYS have the tip guard in place on the spray gun while

spraying. The tip guard alerts you to the fluid injection hazard

and helps reduce, but does not prevent, accidentally placing

your fingers or any part of your body close to the spray tip.

NEVER point the dispense valve at anyone or at any part of the

body. NEVER put hand or fingers over the nozzle.

ALWAYS follow the

 

Pressure Relief Procedure,  

right, before

cleaning or removing the dispense valve nozzle or servicing any

system equipment.

Spray 

 and Nozzle Safety

Use extreme caution when cleaning or changing spray tips or

nozzles. If the spray tip or nozzle clogs while spraying, engage

the gun safety latch immediately. ALWAYS follow the

 

Pressure

Relief Procedure,  

below, and then remove the spray tip or

nozzle to clean it.

NEVER try to stop or deflect leaks with your hand or body.

Pressure Relief Procedure

CHECK operation of all equipment safety devices before each

use.

Medical Alert--Airless Spray Wounds

If any fluid appears to penetrate your skin, get 

EMERGENCY

MEDICAL CARE AT ONCE.  DO NOT TREAT AS A SIMPLE

CUT. 

Tell the doctor exactly what fluid was injected.

To reduce the risk of serious bodily injury, including fluid in-

jection, injury from moving parts, and splashing in the eyes

or on the skin, always follow this procedure whenever you

shut off the pump, when checking or servicing any part of

the spray system, when installing, cleaning or changing dis-

pense valve nozzles, and whenever you stop dispensing.

Note to Physician: Injection into the skin is a traumatic injury.

 is important to treat  

 injury surgically  

as 

soon as pos-

sible. Do not delay treatment to research toxicity. Toxicity is 

a

concern with some exotic coatings injected directly into the

blood stream. Consultation with a plastic surgeon or re-

constructive hand surgeon may be advisable.

1

Engage the spray gun or dispensing valve safety latch.

2

Close the supply line shutoff valve, and then the return

line shutoff valve. Shut off the hydraulic power supply.

Spray Gun and Dispensing Valve Safety Devices

Be sure all gun safety devices are operating properly before

each use. Do not remove or modify any part of the gun; this can

cause a malfunction and result in serious bodily injury.
Safety Latch

Whenever you stop spraying, even for a moment, always set the

gun safety latch in the closed or “safe” position, making the gun

inoperative. Failure to set the safety latch can result in accidental

triggering of the gun.

3

Disengage the gun safety latch. Hold a metal par of the

gun or valve firmly to a grounded metal waste pail and

trigger it to relieve the fluid pressure.

4

Engage the spray gun or dispensing valve safety latch.

5

Open the pump outlet drain valve, having a container

ready to catch the drainage.

6

Leave the drain valve open until you are ready to spray

again.

Trigger Guard

NEVER operate the gun with the trigger guard removed. The

trigger guard reduces the risk of accidentally triggering the gun

if it is dropped or bumped.

If you suspect that the dispense valve nozzle or hose is

completely clogged, or that pressure has not been fully re-

lieved after following the steps above, 

VERY SLOWLY

loosen the tip guard retaining nut or hose end coupling to

relieve pressure gradually, then loosen completely. Now

clear the obstruction.

Diffuser (on Spray Guns)

The gun diffuser breaks up spray and reduces the risk of fluid

injection when the tip is not installed. Check diffuser operation

regularly. Follow the

 

Pressure Relief Procedure,  

below, then

remove the spray tip. Aim the gun into a metal pail, holding the

gun firmly to the pail. Using the lowest possible pressure, trigger

the gun. If the fluid emitted is 

not 

diffused into an irregular

stream, replace the diffuser immediately.

 

       

   

   

  

 

Moving parts can pinch or amputate your fingers or other body

parts. KEEP CLEAR of moving parts when starting or operating

the pump. Follow the

 

Pressure Relief Procedure  

on above be-

fore checking or servicing the pump to prevent it from starting

accidentally.

2

307-623

Summary of Contents for Viscount I 3000

Page 1: ...Parts...

Page 2: ...aumatic injury It is important to treat the injury surgically as soon as pos sible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into th...

Page 3: ...gh pres NOT expose Grace hose to temperatures above 180 F 82O C sure spray to be emitted from the coupling or below 400 F 400 C F 1 R E 0 R E p LOS 10 N H AZARD Lrr r i Static electricity is created b...

Page 4: ...ions on reservoir and filter cleaning and periodic changes of hydraulic fluid Return line D Connect a 5 8 in minimum ID to the7 8 14 UNF 2a 37 male flare outlet of the reciprocator CAUTION Recommended...

Page 5: ...sure you ALWAYS shut off the supply line shutoff valve E first and then the return line shutoff valve This is to prevent overpressurizing the reciprocator or its seals When starting up the hydraulic s...

Page 6: ...Pressure Relief Procedure on page 2 whenever you shut off the pump check service clean or repair any part of 1 the system 1 Stop pump immediately if it is running too fast check fluid supply If empty...

Page 7: ...ant when thread sealant is specified Removing the Displacement Pump See Fig 4 1 2 3 4 5 6 7 Flush the pump if possible Follow the Press eke lief Procedure Warning onpage2 Stopthepump at the bottom of...

Page 8: ...ckings and glands and the outside of the piston stud 117 One at a time stack the packings and glands on the piston stud 117 in the order shown in the PARTSDRAWING on page 9 Be sure the lips of the v p...

Page 9: ...982 123 172 479 BALL stainless steel l 2 dia intake V PACKING leather GASKET flat PTFE SLEEVE housing RETAINER packing piston V PACKING UHMWPE PIN str headless ball stop O RING PTFE RETAINER seal GLAN...

Page 10: ...7 flare includes 1 of item 24 TUBE inlet l 2 ID TEE run straight thd 3 4 16 UNF 2a 37 flare m Includes 1 of item 24 CLAMP grounding WASHER tab BASE reciprocator QTY 4 1 4 1 1 1 1 1 1 1 1 ROD tie 5 3 4...

Page 11: ...1 npt f for return line GRACO APPROVED HYDRAULIC FLUID 169 236 5 gallon 20 liter 207 428 1 gallon 3 8 liter SUCTION HOSE 214 961 For petroleum base solvent flushing and water base fluids 6 ft 1 8 m l...

Page 12: ...maintenance of structures accessories equipment or materials not supplied by Grace This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Grace...

Page 13: ...nt Pump 217 528 223 587 Displacement Pump to Series B Refer to manual 306 981 supplied for parts and service information 110 926 Qty 1 Part of item 7 None 110 987 Qty 2 Part of items 8 and 10 REPAIR K...

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