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HYDRAULIC OUTLET

 UNF-PA 

 (M) FLARE

E

HYDRAULIC INLET

 

 UNF-2A 

 (M) FLARE

K E Y

Fluid Hose to Gun

Fluid Drain Valve

C Suction Hose

Fig  2

 

Hydraulic Return Line

Shutoff Valve

Pressure Gauge

Flow Control Valve

Pressure Reducing Valve

Accumulator

Drain Line

Hydraulic Supply Line

Hydraulic Power Supply

N Ground Wire

Wet cup

 Check Valve

CAUTION

Hydraulic Power Supply

Keep the hydraulic system clean

To 

reduce the risk of damaging the hydraulic power

supply, blow out all hydraulic lines with air, flush thor-

oughly with solvent, and then blow out with air again

before connecting the lines to the reciprocator.

Be sure that the hydraulic power supply is equipped with

a suction filter to the hydraulic pump and a system return

line filter of 10 micron size. Carefully follow the manufac-

turer’s recommendations on reservoir and filter cleaning,

and periodic changes of hydraulic fluid.

Always plug the hydraulic inlets, outlets and lines

when disconnecting them to avoid introducing dirt

and other contaminants into the system.

Hydraulic Lines

Supply Line 

 Connect a 

 in. minimum ID to the

 6 

 

 male flare inlet of the reciprocator.

Carefully follow the manufacturer’s recommenda-

tions on reservoir and filter cleaning, and periodic

changes of hydraulic fluid.

Return line 

 Connect a 

 in. minimum ID to 

 

 male flare outlet of the reciprocator.

CAUTION

Recommended Hydraulic Oil:

Use Grace-approved Hydraulic Oil or the equiva-

lent. The equivalent is a premium, 

 grade 46 pe-

troleum-based hydraulic oil containing rust and oxi-

dation inhibitors and anti-wear agents. 

 on page 11.

On the hydraulic supply line (L), install the following

accessories:

Before using any other type of oil in this

 

 recip-

rocator,

contact

Product

Service,

l-800-328-021 1. Unauthorized use of lesser grade

oil or substitutes may void the warranty.

A shutoff valve   to isolate the system for servicing.

A fluid pressure gauge   to monitor the hydraulic oil

pressure to the reciprocator and avoid 

ing the reciprocator or displacement pump

A pressure- and temperature-compensated flow con-

trol valve (G) to prevent the reciprocator from running

too fast.

A pressure-reducing valve (H) with a drain line 

 run-

ning directly into the hydraulic return line.

An accumulator (J) to reduce the hammering effect

caused by the reciprocator reversing direction.

The Typical Installation shown above is only representa-

tive. Contact your 

 distributor for specific informa-

tion. 

 mounting accessories and the pump dimen-

sions and mounting hole layout are shown on page 11.

On the hydraulic return line (D), install a shutoff valve 

for isolating the reciprocator for servicing.

4

307-623

Summary of Contents for Viscount I 3000

Page 1: ...Parts...

Page 2: ...aumatic injury It is important to treat the injury surgically as soon as pos sible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into th...

Page 3: ...gh pres NOT expose Grace hose to temperatures above 180 F 82O C sure spray to be emitted from the coupling or below 400 F 400 C F 1 R E 0 R E p LOS 10 N H AZARD Lrr r i Static electricity is created b...

Page 4: ...ions on reservoir and filter cleaning and periodic changes of hydraulic fluid Return line D Connect a 5 8 in minimum ID to the7 8 14 UNF 2a 37 male flare outlet of the reciprocator CAUTION Recommended...

Page 5: ...sure you ALWAYS shut off the supply line shutoff valve E first and then the return line shutoff valve This is to prevent overpressurizing the reciprocator or its seals When starting up the hydraulic s...

Page 6: ...Pressure Relief Procedure on page 2 whenever you shut off the pump check service clean or repair any part of 1 the system 1 Stop pump immediately if it is running too fast check fluid supply If empty...

Page 7: ...ant when thread sealant is specified Removing the Displacement Pump See Fig 4 1 2 3 4 5 6 7 Flush the pump if possible Follow the Press eke lief Procedure Warning onpage2 Stopthepump at the bottom of...

Page 8: ...ckings and glands and the outside of the piston stud 117 One at a time stack the packings and glands on the piston stud 117 in the order shown in the PARTSDRAWING on page 9 Be sure the lips of the v p...

Page 9: ...982 123 172 479 BALL stainless steel l 2 dia intake V PACKING leather GASKET flat PTFE SLEEVE housing RETAINER packing piston V PACKING UHMWPE PIN str headless ball stop O RING PTFE RETAINER seal GLAN...

Page 10: ...7 flare includes 1 of item 24 TUBE inlet l 2 ID TEE run straight thd 3 4 16 UNF 2a 37 flare m Includes 1 of item 24 CLAMP grounding WASHER tab BASE reciprocator QTY 4 1 4 1 1 1 1 1 1 1 1 ROD tie 5 3 4...

Page 11: ...1 npt f for return line GRACO APPROVED HYDRAULIC FLUID 169 236 5 gallon 20 liter 207 428 1 gallon 3 8 liter SUCTION HOSE 214 961 For petroleum base solvent flushing and water base fluids 6 ft 1 8 m l...

Page 12: ...maintenance of structures accessories equipment or materials not supplied by Grace This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Grace...

Page 13: ...nt Pump 217 528 223 587 Displacement Pump to Series B Refer to manual 306 981 supplied for parts and service information 110 926 Qty 1 Part of item 7 None 110 987 Qty 2 Part of items 8 and 10 REPAIR K...

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