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6

INSTALLATION

E

F

G

H

J

K

N

D

L

M

KEY

D

Ground Wire

E

Air Line Filter

F

Air Line Lubricator

G

Bleed–Type Master Air Valve

H

Air Regulator and Gauge

J

Fluid Drain Valve

K

Main Fluid Dispensing Hose

L

Whip Hose

M

Air Supply Hose to Pump

N

3/4 npsm(f) Air Inlet

R

Pump Runaway Valve

S

Air Supply Hose to Elevator

TYPICAL INSTALLATION

R

G

S

NOTE:

The reference numbers and letters in parenthe-

ses in the text refer to the callouts in Figures 1–6

and the Parts Drawing.

The Typical Installation shown above is only a

guide to selecting and installing required and op-

tional accessories. For assistance in designing a

system to suit your particular needs, contact

your Graco representative.

The dimensional drawing on page 26 gives measure-

ments needed for installing the pump on a custom de-

signed mounting.

Accessories

Refer to the 

TYPICAL INSTALLATION

 drawing, above,

and 

ACCESSORIES

 on page 18–20 for assistance in

setting up your system. If you supply your own accesso-

ries, be sure they are adequately sized to meet the sys-

tem’s requirements. If your pump is mounted in a ram or

an elevator, refer to the manual supplied with it for instal-

lation and operation instructions.

Install the accessories in the order shown in the Typical

Installation drawing.  The pump runaway valve (R)

senses when the pump is running too fast and shuts off

the air supply to the motor. The air line lubricator (F) pro-

vides automatic air motor lubrication. The bleed–type

master air valve (G) relieves air trapped between it and

the pump when it is closed. Be sure the valve is easily ac-

cessible from the pump. The air regulator (H) controls

pump speed and outlet pressure. The air line filter (E) re-

moves harmful dirt and moisture from the compressed air

supply.

WARNING

Two accessories are required in your system: a

bleed–type master air valve (G) and a fluid drain

valve (J). These accessories help reduce the risk of

serious bodily injury including fluid injection, splash-

ing in the eyes or on the skin, and injury from moving

parts if you are adjusting or repairing the pump.

The bleed–type master air valve relieves air trapped

between this valve and the pump after the air is shut

off. Trapped air can cause the pump to cycle unex-

pectedly. Locate the valve close to the pump.

The fluid drain valve assists in relieving fluid pres-

sure in the displacement pump, hose and spray gun;

triggering the spray gun to relieve pressure may not

be sufficient.

Using a suitable adapter, connect a fluid drain valve (J)

near the 1 in. npt(f) fluid outlet of the pump. Then connect

a grounded fluid supply hose (K). For more flexible spray

gun movement, use a shorter 13 mm (1/2 in.) ID hose (L)

between the spray gun and the main hose.

GROUNDING

WARNING

Before operating the pump, ground the system as

explained under

 FIRE OR EXPLOSION HAZARD

and 

Grounding

 on page 5.

Summary of Contents for Power-Flo Series

Page 1: ...500 psi MAXIMUM WORKING PRESSURE Model 222 519 Series A 200 liter 55 gallon drum size Standard Air Motor 40 1 RATIO BULLDOG PUMPS 280 bar 4000 psi MAXIMUM WORKING PRESSURE Model 220 448 Series A 200 l...

Page 2: ......

Page 3: ...avoid or correct conditions which could cause damage to or destruction of equip ment NOTE Gives additional explanation of a procedure or helpful hints PRESSURE RELIEF PROCEDURE A safety procedure for...

Page 4: ...you stop spraying even for a moment always set the spray gun safety latch in the closed or safe position making the spray gun in operative Failure to set the safety latch can result in accidental trig...

Page 5: ...ded limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created...

Page 6: ...unning too fast and shuts off the air supply to the motor The air line lubricator F pro vides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the...

Page 7: ...mp with the air motor shield removed and keep your fin gers and hands away from the priming piston Before attempting to clear an obstruction from the priming piston Q or service the pump follow the Pr...

Page 8: ...n checking or servicing any part of the spray dispensing system when install ing cleaning or changing spray tips nozzles and whenever you stop spraying dispensing 1 Engage the spray gun safety latch 2...

Page 9: ...al supplied Reduce air line moisture content Clear See TECHNICAL DA TA on pages 21 25 Open clear Clear Close Check inductor or ram plate seal Use bleeder valve see page 7 Use inductor or ram unit Repl...

Page 10: ...ump housing 109 in a padded jaw vise with the outlet 107 against one jaw 4 Remove the wet cup 101 wet cup packing nut 136 and packing nut 140 Remove the packings from the packing nut 5 Push the displa...

Page 11: ...rly and the pump will leak If the cylinder is worn the pump will not stall against pressure 16 Clean all the parts in a compatible solvent inspect them and replace them as necessary 17 Place an o ring...

Page 12: ...valve housing 110 Apply medium grade thread sealant to the threads of the piston valve 112 and housing 110 Screw the piston valve into the piston valve housing torquing to 81 102 N m 60 76 ft lb Screw...

Page 13: ...mp housing 109 Torque to 129 149 N m 94 110 ft lb 27 Thread the nut 120 onto the bottom of the piston rod Install the valve plate 118 valve guide 121 priming piston 119 and the other nut 120 28 Holdin...

Page 14: ...b 109 108 10 110 APPLY SEALANT TO THREADS 132 112 APPLY SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 124 113 125 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 6...

Page 15: ...OR Used on Model 222 229 see 307 741 for parts 1 217 540 SENATOR STANDARD AIR MOTOR Used on Model 222 489 see 307 592 for parts 1 DISPLACEMENT PUMP 217 201 Series E With UHMWPE PTFE packings Includes...

Page 16: ...Y SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 125 113 124 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 60 ft lb 119 121 118 120 117 TORQUE TO 129 149 N m 94 1...

Page 17: ...EMENT PUMP 220 449 Series D with UHMWPE and PTFErpackings Includes items 101 to 160 REF NO PART NO DESCRIPTION QTY 101 178 098 WET CUP 1 102 106 258 O RING Vitonr 1 107 178 080 ADAPTER outlet M39 m x1...

Page 18: ...41 21 bar 300 psi MAXIMUM WORKING PRESSURE 3 4 npt mxf inlet and outlet Relieves air trapped in the air line between the pump air inlet and this valve when closed PUMP RUNAWAY VALVE 215 362 12 bar 180...

Page 19: ...127 MODEL 207 945 FLOOR STAND KIT 222 689 Provides secure floor mounting for pump when used with bulk fluid containers 3 npt fluid inlet Includes instruc tions PUMP INTAKE 200 LITER 55 gallon RAM 207...

Page 20: ...mm 2 ft 610 mm 1 4 npsm fbe swivel 214 701 3 16 4 8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel...

Page 21: ...M M MIN AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 126 98 70 42 14 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 60 CPM 15 2 11 4 PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 22: ...PSI CFM M MIN 126 98 70 42 14 60 CPM 15 2 11 4 AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 154 168 182 196 210 PUMP PERFORMANCE CHART To find O...

Page 23: ...0 40 60 80 120 140 160 BAR PSI CFM M MIN 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 24: ...315 350 1 2 3 4 5 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 60 CPM PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specific deliv...

Page 25: ...SI CFM M MIN 490 15 5 157 5 175 0 6 3 BAR 90 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 3 BAR 90 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specifi...

Page 26: ...220 448 222 228 217 564 222 489 220 447 222 519 1194 mm 1365 mm 47 53 75 654 mm 826 mm 25 75 32 5 236 mm 403 mm 9 3 15 85 68 2 mm 68 2 mm 2 69 2 69 A B C D Pump Model AIR MOTOR MOUNTING 88 mm 3 464 10...

Page 27: ...9 223 359 Gland Packing Stack ADDED 160 223 360 Gland Packing Stack SERVICE INFORMATION Listed below by the assembly changed are ADDED and DELETED parts Assembly Ref Changed Status No Part No Name NOT...

Page 28: ...urchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs o...

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