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15

PARTS LIST – 15:1 SENATOR, 25:1 BULLDOG & 55:1 KING PUMPS

BULLDOG

 

19 liter (5 gal) drum size

25:1 Ratio Bulldog, Model 217–564, Series D

With Standard Air Motor

Includes items 1–20, below.

REF

NO.

PART NO.

 DESCRIPTION

QTY

1

100–103

PIN, cotter

1

3

101–712

NUT, lock; 5/8–11; with nylon insert

3

5

101–936

NUT, jam hex; 3/4–10 thread

1

9

161–544

NUT, shoulder; 1–1/4–12 thread

1

10

167–911

ROD, tie; 178 mm (7”) between

shoulders; 5/8–11 thread 

3

14

217–201

DISPLACEMENT PUMP;

SEE P

ARTS LIST TO RIGHT

1

15

208–356

BULLDOG STANDARD AIR MOTOR; 

see 307–049 for parts

1

19

166–548

ROD, connecting; 30 mm (1.16”)

between holes

1

20

176–529+

LABEL, WARNING (not shown)

1

BULLDOG

 

200 liter (55 gal) drum size

25:1 Ratio Bulldog, Model 217–565, Series A

With Standard Air Motor

Includes items 1–15, below.

25:1 Ratio Bulldog, Model 222–228, Series A

With Quiet Air Motor

Includes items 1–15, below.

SENATOR 

200 liter (55 gal) drum size

15:1 Ratio Senator, Model 222–489, Series A

 

With Standard Air Motor

Includes items 1–15, below.

KING

 

200 liter (55 gal) drum size

55:1 Ratio King, Model 217–566, Series A

With Standard Air Motor

Includes items 1–15, below

55:1 Ratio King, Model 222–229, Series A

With Quiet Air Motor

Includes items 1–15, below

REF

NO.

PART NO.

 DESCRIPTION

QTY

1

100–103

PIN, cotter

2

3

101–712

NUT, lock; 5/8–11 with nylon insert

3

5

101–936

NUT, jam hex; 3/4–10 thread

1

7

158–674

O–RING; buna–N 

1

8

168–211

NUT, connecting rod; 3/4–10 thread 

1

9

168–210

NUT, shoulder; 1–1/4”–12 thread

1

10

168–254

ROD, tie; 344 mm (13.56”) 

between shoulders; 5/8–11 thread 

3

11

168–253

ROD, connecting; 171 mm 

(6.75”) between holes

1

14

217–201

DISPLACEMENT PUMP

SEE  P

ARTS LIST  TO RIGHT

1

15

208–356

BULLDOG STANDARD AIR MOTOR; 

Used on Model 217–565

see 307–049 for parts

1

215–255

BULLDOG QUIET AIR MOTOR;

 

Used on Model 222–228

see 307–304 for parts

1

207–647

KING STANDARD AIR MOTOR; 

Used on Model 217–566

see 306–968 for parts

1

220–016

KING QUIET AIR MOTOR; 

Used on Model 222–229

see 307–741 for parts

1

217–540

SENATOR STANDARD AIR MOTOR

Used on Model 222–489

see 307–592 for parts

1

DISPLACEMENT PUMP 217–201, Series E

With UHMWPE & PTFE

packings

Includes items 101 to 160

REF

NO.

PART NO.

 DESCRIPTION

QTY

101

178–098

WET–CUP

1

102

106–258**

O–RING, Viton

 

1

107

178–080

ADAPTER, outlet; M39(m)x1” npt(f)

1

108

178–151

ROD, displacement

1

109

178–126

HOUSING, pump

1

110

217–549

HOUSING, valve, piston

1

111

178–154

CYLINDER, pump 

1

112

222–100

VALVE, piston

1

113

178–086

GUIDE, rod

1

114

183–755**

NUT, packing

1

117

222–637

CYLINDER, valve, intake

1

118

178–162

PLATE, valve, check 

1

119

178–090

PISTON, priming

1

120

106–257

NUT, machine, hex; M16

2

121

178–109

GUIDE, valve

1

122

178–089

ROD, piston

1

124

106–260**

O–RING; PTFE 

                                           1

125

106–259**

O–RING; PTFE 

                                           3

126

100–103**

PIN, cotter

1

128

107–083**

O–RING; Viton

1

131

178–163

WASHER, back–up

1

132

106–269*

BALL, piston

1

134

178–081

PLATE, tie

1

135

178–079

NUT, cylinder; M80

1

136

178–149

NUT, packing, wet–cup

1

139

206–256

BLEEDER VALVE ASSEMBLY;

includes items 139a–139c 

1

139a 102–039

.PIN, spring

1

139b 165–702

.BODY, bleeder valve

1

139c 165–703

.PLUG, bleeder valve

1

140

180–394

NUT, packing

1

141

172–477+

TAG, instruction (not shown)

1

158

223–361**

GLAND/PACKING STACK,

intake valve

1

159

223–362**

GLAND/PACKING STACK, throat

1

160

223–363**

GLAND/PACKING STACK, piston

1

307 numbers in descriptions refer to separate instruction manuals.
*

Recommended “tool box” spare parts. Keep on hand to reduce down

time.

** Supplied in repair kit 222–101.
+

Extra warning labels and tags are available at no charge.

Refer to “How to Order Parts” on page 27.

Standard PACKING REPAIR KIT 222–101

P

TFE and UHMWPE

Must be purchased separately. 

See doubled–starred (**) parts in list above.

Optional PACKING REPAIR STACKS

Leather and UHMWPE

Must be purchased separately

.

223–490

Throat Gland/Packing Stack

223–491

Piston Gland/Packing Stack

223–494

Intake Valve Gland/Packing Stack

PISTON CONVERSION KIT  222–400

Must be purchased separately

.

To  convert a Series A 217–201 Displacement

Pump to a current style. 

Includes 222–101 packing

repair kit and 222–100 piston.

Summary of Contents for Power-Flo Series

Page 1: ...500 psi MAXIMUM WORKING PRESSURE Model 222 519 Series A 200 liter 55 gallon drum size Standard Air Motor 40 1 RATIO BULLDOG PUMPS 280 bar 4000 psi MAXIMUM WORKING PRESSURE Model 220 448 Series A 200 l...

Page 2: ......

Page 3: ...avoid or correct conditions which could cause damage to or destruction of equip ment NOTE Gives additional explanation of a procedure or helpful hints PRESSURE RELIEF PROCEDURE A safety procedure for...

Page 4: ...you stop spraying even for a moment always set the spray gun safety latch in the closed or safe position making the spray gun in operative Failure to set the safety latch can result in accidental trig...

Page 5: ...ded limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created...

Page 6: ...unning too fast and shuts off the air supply to the motor The air line lubricator F pro vides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the...

Page 7: ...mp with the air motor shield removed and keep your fin gers and hands away from the priming piston Before attempting to clear an obstruction from the priming piston Q or service the pump follow the Pr...

Page 8: ...n checking or servicing any part of the spray dispensing system when install ing cleaning or changing spray tips nozzles and whenever you stop spraying dispensing 1 Engage the spray gun safety latch 2...

Page 9: ...al supplied Reduce air line moisture content Clear See TECHNICAL DA TA on pages 21 25 Open clear Clear Close Check inductor or ram plate seal Use bleeder valve see page 7 Use inductor or ram unit Repl...

Page 10: ...ump housing 109 in a padded jaw vise with the outlet 107 against one jaw 4 Remove the wet cup 101 wet cup packing nut 136 and packing nut 140 Remove the packings from the packing nut 5 Push the displa...

Page 11: ...rly and the pump will leak If the cylinder is worn the pump will not stall against pressure 16 Clean all the parts in a compatible solvent inspect them and replace them as necessary 17 Place an o ring...

Page 12: ...valve housing 110 Apply medium grade thread sealant to the threads of the piston valve 112 and housing 110 Screw the piston valve into the piston valve housing torquing to 81 102 N m 60 76 ft lb Screw...

Page 13: ...mp housing 109 Torque to 129 149 N m 94 110 ft lb 27 Thread the nut 120 onto the bottom of the piston rod Install the valve plate 118 valve guide 121 priming piston 119 and the other nut 120 28 Holdin...

Page 14: ...b 109 108 10 110 APPLY SEALANT TO THREADS 132 112 APPLY SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 124 113 125 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 6...

Page 15: ...OR Used on Model 222 229 see 307 741 for parts 1 217 540 SENATOR STANDARD AIR MOTOR Used on Model 222 489 see 307 592 for parts 1 DISPLACEMENT PUMP 217 201 Series E With UHMWPE PTFE packings Includes...

Page 16: ...Y SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 125 113 124 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 60 ft lb 119 121 118 120 117 TORQUE TO 129 149 N m 94 1...

Page 17: ...EMENT PUMP 220 449 Series D with UHMWPE and PTFErpackings Includes items 101 to 160 REF NO PART NO DESCRIPTION QTY 101 178 098 WET CUP 1 102 106 258 O RING Vitonr 1 107 178 080 ADAPTER outlet M39 m x1...

Page 18: ...41 21 bar 300 psi MAXIMUM WORKING PRESSURE 3 4 npt mxf inlet and outlet Relieves air trapped in the air line between the pump air inlet and this valve when closed PUMP RUNAWAY VALVE 215 362 12 bar 180...

Page 19: ...127 MODEL 207 945 FLOOR STAND KIT 222 689 Provides secure floor mounting for pump when used with bulk fluid containers 3 npt fluid inlet Includes instruc tions PUMP INTAKE 200 LITER 55 gallon RAM 207...

Page 20: ...mm 2 ft 610 mm 1 4 npsm fbe swivel 214 701 3 16 4 8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel...

Page 21: ...M M MIN AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 126 98 70 42 14 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 60 CPM 15 2 11 4 PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 22: ...PSI CFM M MIN 126 98 70 42 14 60 CPM 15 2 11 4 AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 154 168 182 196 210 PUMP PERFORMANCE CHART To find O...

Page 23: ...0 40 60 80 120 140 160 BAR PSI CFM M MIN 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 24: ...315 350 1 2 3 4 5 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 60 CPM PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specific deliv...

Page 25: ...SI CFM M MIN 490 15 5 157 5 175 0 6 3 BAR 90 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 3 BAR 90 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specifi...

Page 26: ...220 448 222 228 217 564 222 489 220 447 222 519 1194 mm 1365 mm 47 53 75 654 mm 826 mm 25 75 32 5 236 mm 403 mm 9 3 15 85 68 2 mm 68 2 mm 2 69 2 69 A B C D Pump Model AIR MOTOR MOUNTING 88 mm 3 464 10...

Page 27: ...9 223 359 Gland Packing Stack ADDED 160 223 360 Gland Packing Stack SERVICE INFORMATION Listed below by the assembly changed are ADDED and DELETED parts Assembly Ref Changed Status No Part No Name NOT...

Page 28: ...urchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs o...

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