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SAFETY WARNINGS

HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY.  FOR PROFESSIONAL USE ONLY.

OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.

MOVING PARTS HAZARD

KEEP HANDS AND FINGERS AWAY FROM THE PRIMING PISTON

DURING OPERATION AND WHENEVER THE PUMP IS CHARGED

WITH AIR to reduce the risk of injury!

 On the pump downstroke the

priming piston extends beyond the intake cylinder to pull the material into

the pump. The priming piston works under extreme force. During opera-

tion and whenever the pump is charged with air, the priming piston can

severely injure or amputate a hand or finger, or break a tool, caught be-

tween it and the intake cylinder. Always follow the 

Pressure Relief Pro-

cedure

, below, before checking, clearing, cleaning, flushing or servicing

any part of the pump.

The air motor piston (located behind the air motor shield) also moves

when air is supplied to the motor. NEVER operate the pump with the air

motor shield removed. Before servicing the pump, follow the

 Pressure

Relief Procedure

 below to prevent the pump from starting accidentally.

FLUID INJECTION HAZARD

General Safety

This equipment conducts very high fluid pressure. Spray from the spray

gun, leaks or ruptured components can inject fluid through your skin and

into your body and cause extremely serious bodily injury, including the

need for amputation. Also, fluid injected or splashed into the eyes or on

the skin can cause serious damage.

NEVER point the spray gun at anyone or at any part of the body. NEVER

put hand or fingers over the spray tip.

ALWAYS follow the 

Pressure Relief Procedure

, right, before cleaning

or removing the spray tip or servicing any system equipment.

NEVER try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly before each

use.

Medical Alert––Airless Spray Wounds

If any fluid appears to penetrate your skin, get 

EMERGENCY MEDICAL

CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT

. Tell the doctor

exactly what fluid was injected.

Note to Physician:

 Injection in the skin is a traumatic injury. 

It is im-

portant to treat the injury surgically as soon as possible

. Do not

delay treatment to research toxicity. Toxicity is a concern with some ex-

otic coatings injected directly into the blood stream. Consultation with a

plastic surgeon or reconstructive hand surgeon may be advisable.

Spray Gun Safety Devices

Be sure all spray gun safety devices are operating properly before each

use. Do not remove or modify any part of the spray gun; this can cause a

malfunction and result in serious bodily injury.

Safety Latch

Whenever you stop spraying, even for a moment, always set the spray

gun safety latch in the closed or “safe” position, making the spray gun in-

operative. Failure to set the safety latch can result in accidental triggering

of the spray gun.

Trigger Guard

Never operate the spray gun with the trigger guard removed. This guard

helps prevent the spray gun from triggering accidentally if it is dropped or

bumped.

Diffuser (only on spray guns)

The spray gun diffuser breaks up spray and reduces the risk of fluid injec-

tion when the tip is not installed. Check the diffuser operation regularly.

Follow the

 Pressure Relief Procedure

, to the right, then remove the

spray tip. Aim the spray gun into a grounded metal pail, holding the spray

gun firmly to the pail. Using the lowest possible pressure, trigger  the

spray gun. If the fluid emitted is not diffused into an irregular stream, re-

place the diffuser immediately.

Tip Guard (only on spray guns)

ALWAYS have the tip guard in place on the spray gun while spraying. The

tip guard alerts you to the fluid injection hazard and helps reduce, 

but

does not prevent,

 the risk of accidentally placing your fingers or any part

of your body close to the spray tip.

Spray Tip/Nozzle Safety

Use extreme caution when cleaning or changing spray tips/nozzles. If the

spray tip/nozzle clogs while spraying/dispensing, engage the spray gun

safety latch immediately. ALWAYS follow the

 Pressure Relief Proce-

dure

 and then remove the spray tip/nozzle to clean it.

NEVER wipe off build–up around the spray tip/nozzle until pressure is

fully relieved and the spray gun safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection,

splashing in the eyes or on the skin, or injury from moving parts,

always follow this procedure whenever you shut of f the pump,

when checking or servicing any part of the spray/dispensing sys-

tem, when installing, cleaning or changing spray tips/nozzles, and

whenever you stop spraying/dispensing.

1. Engage the spray gun safety latch.
2. Shut off the air to the pump.
3. Close the bleed–type master air valve (required in your sys-

tem).

4. Disengage the safety latch.
5. Hold a metal part of the spray gun firmly to the side of a

grounded metal pail, and trigger the spray gun to relieve pres-

sure.

6. Engage the spray gun safety latch.
7. Open the drain valve and/or the pump bleeder valve (required

in your system), having a container ready to catch the drain-

age.

8. Leave the drain valve open until you are ready to spray/dis-

pense again.

If you suspect that the spray tip/nozzle or  hose is completely

clogged, or that pressure has not been fully relieved after following

the steps above, VERY SLOWLY loosen the retaining nut or hose

end coupling and relieve pressure gradually , then loosen com-

pletely. Now clear the tip/nozzle or hose.

Summary of Contents for Power-Flo Series

Page 1: ...500 psi MAXIMUM WORKING PRESSURE Model 222 519 Series A 200 liter 55 gallon drum size Standard Air Motor 40 1 RATIO BULLDOG PUMPS 280 bar 4000 psi MAXIMUM WORKING PRESSURE Model 220 448 Series A 200 l...

Page 2: ......

Page 3: ...avoid or correct conditions which could cause damage to or destruction of equip ment NOTE Gives additional explanation of a procedure or helpful hints PRESSURE RELIEF PROCEDURE A safety procedure for...

Page 4: ...you stop spraying even for a moment always set the spray gun safety latch in the closed or safe position making the spray gun in operative Failure to set the safety latch can result in accidental trig...

Page 5: ...ded limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created...

Page 6: ...unning too fast and shuts off the air supply to the motor The air line lubricator F pro vides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the...

Page 7: ...mp with the air motor shield removed and keep your fin gers and hands away from the priming piston Before attempting to clear an obstruction from the priming piston Q or service the pump follow the Pr...

Page 8: ...n checking or servicing any part of the spray dispensing system when install ing cleaning or changing spray tips nozzles and whenever you stop spraying dispensing 1 Engage the spray gun safety latch 2...

Page 9: ...al supplied Reduce air line moisture content Clear See TECHNICAL DA TA on pages 21 25 Open clear Clear Close Check inductor or ram plate seal Use bleeder valve see page 7 Use inductor or ram unit Repl...

Page 10: ...ump housing 109 in a padded jaw vise with the outlet 107 against one jaw 4 Remove the wet cup 101 wet cup packing nut 136 and packing nut 140 Remove the packings from the packing nut 5 Push the displa...

Page 11: ...rly and the pump will leak If the cylinder is worn the pump will not stall against pressure 16 Clean all the parts in a compatible solvent inspect them and replace them as necessary 17 Place an o ring...

Page 12: ...valve housing 110 Apply medium grade thread sealant to the threads of the piston valve 112 and housing 110 Screw the piston valve into the piston valve housing torquing to 81 102 N m 60 76 ft lb Screw...

Page 13: ...mp housing 109 Torque to 129 149 N m 94 110 ft lb 27 Thread the nut 120 onto the bottom of the piston rod Install the valve plate 118 valve guide 121 priming piston 119 and the other nut 120 28 Holdin...

Page 14: ...b 109 108 10 110 APPLY SEALANT TO THREADS 132 112 APPLY SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 124 113 125 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 6...

Page 15: ...OR Used on Model 222 229 see 307 741 for parts 1 217 540 SENATOR STANDARD AIR MOTOR Used on Model 222 489 see 307 592 for parts 1 DISPLACEMENT PUMP 217 201 Series E With UHMWPE PTFE packings Includes...

Page 16: ...Y SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 125 113 124 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 60 ft lb 119 121 118 120 117 TORQUE TO 129 149 N m 94 1...

Page 17: ...EMENT PUMP 220 449 Series D with UHMWPE and PTFErpackings Includes items 101 to 160 REF NO PART NO DESCRIPTION QTY 101 178 098 WET CUP 1 102 106 258 O RING Vitonr 1 107 178 080 ADAPTER outlet M39 m x1...

Page 18: ...41 21 bar 300 psi MAXIMUM WORKING PRESSURE 3 4 npt mxf inlet and outlet Relieves air trapped in the air line between the pump air inlet and this valve when closed PUMP RUNAWAY VALVE 215 362 12 bar 180...

Page 19: ...127 MODEL 207 945 FLOOR STAND KIT 222 689 Provides secure floor mounting for pump when used with bulk fluid containers 3 npt fluid inlet Includes instruc tions PUMP INTAKE 200 LITER 55 gallon RAM 207...

Page 20: ...mm 2 ft 610 mm 1 4 npsm fbe swivel 214 701 3 16 4 8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel...

Page 21: ...M M MIN AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 126 98 70 42 14 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 60 CPM 15 2 11 4 PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 22: ...PSI CFM M MIN 126 98 70 42 14 60 CPM 15 2 11 4 AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 154 168 182 196 210 PUMP PERFORMANCE CHART To find O...

Page 23: ...0 40 60 80 120 140 160 BAR PSI CFM M MIN 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Page 24: ...315 350 1 2 3 4 5 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 60 CPM PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specific deliv...

Page 25: ...SI CFM M MIN 490 15 5 157 5 175 0 6 3 BAR 90 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 3 BAR 90 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specifi...

Page 26: ...220 448 222 228 217 564 222 489 220 447 222 519 1194 mm 1365 mm 47 53 75 654 mm 826 mm 25 75 32 5 236 mm 403 mm 9 3 15 85 68 2 mm 68 2 mm 2 69 2 69 A B C D Pump Model AIR MOTOR MOUNTING 88 mm 3 464 10...

Page 27: ...9 223 359 Gland Packing Stack ADDED 160 223 360 Gland Packing Stack SERVICE INFORMATION Listed below by the assembly changed are ADDED and DELETED parts Assembly Ref Changed Status No Part No Name NOT...

Page 28: ...urchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs o...

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