Graco InvisiPac GM100 Plug-Free User Manual Download

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334627K

Instructions

InvisiPac

GM100 Plug-Free

™

Hot Melt Applicator

For dispensing hot melt adhesive. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

See page 3 for model information, including working
pressures and approvals.

Important Safety Instructions

Read all warnings and instructions in this
manual and in all related manuals before
using the equipment.

Save all

instructions.

WLE

4002346

Conforms to ANSI/UL Std.

499 Certified to CAN/CSA

st. C22.2 No 88

Summary of Contents for InvisiPac GM100 Plug-Free

Page 1: ... explosive atmospheres or hazardous locations See page 3 for model information including working pressures and approvals Important Safety Instructions Read all warnings and instructions in this manual and in all related manuals before using the equipment Save all instructions WL E 4002346 Conforms to ANSI UL Std 499 Certified to CAN CSA st C22 2 No 88 ...

Page 2: ...19 Replace Heater Plug 20 Replace Cover Gasket 20 Replace RTD 20 Replace Thermal Cutoff 20 Wiring Diagram 21 Replace Cordset 22 Replace Solenoid Valve 23 Replace Module 23 Replace Applicator 24 Parts 26 Slim 25B021 25B024 26 Dual 25B075 25B301 28 Quad 25B077 25B303 GSC079 GSC080 30 Low Profile Quad 25B033 25B036 32 Low Profile Dual 25B027 25B030 34 Solenoid Valve Kits 36 24X038 24 VDC Solenoid Val...

Page 3: ... MPa 4 4 bar Model Approvals Manual Description 332072 InvisiPac Heated Hose Instructions Parts 333347 InvisiPac HM25 Tank Free Hot Melt Delivery System Part RTD Type Solenoid Valve 25B021 Pt 100 385 24 VDC 25B024 Ni 120 24 VDC Part RTD Type Solenoid Valve 25B075 Pt 100 385 24 VDC 25B301 Ni 120 24 VDC Part Module Spacing RTD Type Solenoid Valve 25B077 I Pt 100 385 24 VDC GSC079 II Pt 100 385 24 VD...

Page 4: ...cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierc...

Page 5: ...ions in all equipment manuals Read fluid and solvent manufacturer s warnings For complete infor mation about your material request Safety Data Sheets SDSs from distributor or retailer Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts on...

Page 6: ...p 1 2 in diameter bar J Solenoid valve 24 VDC L Air inlet 1 4 in diameter tubing M Manual override switch N M8 Solenoid valve electrical connector O Air close exhaust port P Air open exhaust port FIG 1 Hot Melt Applicator Component Identification 1 WL F 0 2 3 1 3 2 Cordset is an exposed bare metal conduit on all applicator models except for 25B021 and 25B024 The applicator cordsets for 25B021 and ...

Page 7: ...d fluid to the valve The triggering device controls the fluid flow by opening and closing the solenoid valve Grounding Pump follow manufacturer s recommendations Applicator grounded through electrical connection Air compressor follow manufacturer s recommendations Fluid supply container follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a...

Page 8: ...osely thread screw C into block A and thread screw D through block B into the assembly 4 Hold the applicator up to the 1 2 in diameter bar and rotate the top clamp B so that the screw C moves into the slot 5 Use a 3 mm Allen wrench to torque screw C and a 5 mm Allen wrench to torque screw D 6 Re install the solenoid Connect Heated Hose 1 Connect the hose fluid outlet to the manifold fluid inlet E ...

Page 9: ...rench A 1 4 in to 3 8 in diameter tube adapter is included with the applicator Connect Triggering Device All GM100 valves use a 24 VDC solenoid valve If the voltage to the solenoid exceeds 24 VDC premature failure will occur Before Using Equipment The equipment was tested with canola oil which is left in the fluid passages to protect parts To avoid contaminating your fluid with oil prime the equip...

Page 10: ...1 2 in wrench to install the nozzle See Kits and Accessories on page 37 Select RTD NOTE For InvisiPac system only Identify the RTD type used in the applicator on the system s Advanced Display Module ADM The RTD type is listed on the manifold cover plate If PT 100 385 is listed select PT 100 385 on the ADM Setup screen IF NI 120 is listed select NI 120 on the ADM Setup screen FIG 8 WL D 0 FIG 9 NOT...

Page 11: ...le or fluid hose is clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the inlet fitting inlet filter or hose end coupling to relive pressure gradually then loosen completely Clear the hose or module obstruction 6 Turn off air pressure to the solenoid valve This equipment stays pressurized until pressure is manually relieved To help prevent seri...

Page 12: ...ng conditions High or low volume adhesive usage as well as adhesives that contain a powered release agent or are otherwise dusty will have an impact on the frequency of filter maintenance To establish a preventative maintenance cycle tailored to your environment Graco recommends inspecting filters every 4 weeks after installation and replacing when necessary Document replacement intervals and use ...

Page 13: ... pressure Check the adhesive delivery system Heater failure cold applicator Check and replace the heater cartridge See Replace Heater Cartridge on page 19 No air to solenoid valve Check the air supply Dirty or faulty triggering device Check clean or replace the triggering device Solenoid valve connected incorrectly Check the solenoid valve air connections Clogged manifold passage Clean or replace ...

Page 14: ...t RTD for adhesive delivery system Check the delivery system RTD requirement Incorrect power to heater Check and correct power Wrong RTD type selected Check the RTD type settings on the system Change if necessary See Select RTD on page 10 Applicator under heats Heater failure Check and replace the heater cartridge See Replace Heater Cartridge on page 19 RTD failure Check and replace the RTD See Ch...

Page 15: ... See Replace Inlet Filter on page 12 Module piston seal air leak Check the solenoid air close exhaust port See Replace Module on page 23 Adhesive out of all modules when not triggered Solenoid valve failure Check and replace the solenoid valve Adhesive pressure too high Check and reduce the fluid pressure Solenoid valve connected incorrectly Check the solenoid valve air connections Module failure ...

Page 16: ...ugh the weep hole If the rod moves the module is functioning properly If the rod does not move the module needs to be replaced See Replace Module on page 23 6 Remove the nozzle 7 Press the manual override switch to trigger the module If glue flows from the seat the module is functioning properly Check Nozzle and Module Trigger the applicator without the nozzle to determine if the nozzle of the mod...

Page 17: ...if there is no continuity See Replace Heater Cartridge on page 19 Table 1 24W087 24X039 24X760 or 25E783 Pt 100 385 RTD Cordset Table 2 24W088 24X040 or 24X761 Ni 120 RTD Cordset Cordset Check Pins Model Resistance Values 24W087 24X039 24X760 or 25E783 Pt 100 385 RTD Cordset A and C Slim Models 365 405 Ohms Dual and Dual Low Profile Models 180 200 Ohms Quad and Quad Low Profile Models 145 165 Ohms...

Page 18: ...ailure is suspected allow the applicator to cool and then check the continuity of the thermal cutoff to verify it has not failed If there is no continuity the cutoff has failed and needs to be replaced 1 Disable the applicator See Before Beginning Repair on page 19 2 Remove the cover plate 3 Check for continuity using a multi meter between the pin of the cordset connector and the wire from the the...

Page 19: ...licator body You must remove this plug before the heater can be accessed and removed Refer to Parts starting on page 26 and Replace Plug on page 20 1 Disable the applicator See Before Beginning Repair on page 19 2 Use a Phillips screwdriver to remove the four screws 15 and manifold cover plate 18 3 Remove the heater cartridges 3 from the manifold 1 NOTE Note the placement of the heaters and lead l...

Page 20: ...e heater cavity 7 Lightly tap the plug into the applicator body with a hammer until flush Replace Cover Gasket NOTE This is only required for 25B021 and 25B024 applicators 1 Peel the used gasket away from the cover plate 2 Remove any excess adhesive from the plate 3 Remove the paper backing from the new gasket 4 Apply the new gasket to the plate and press it lightly into place NOTE Make sure the h...

Page 21: ...p a short piece of fiber glass tape 32 around each splice g Center the sleeves 30 over each taped splice 5 Gently press the wires into the manifold Install the plate 18 and screws 15 Wiring Diagram NOTE For slim 25B021 and 25B024 quad 25B077 and 25B303 and low profile quad 25B075 and 25B301 use one heater 3 FIG 15 Thermal Cutoff Wiring Diagram ...

Page 22: ...e end of the cordset prior to installing and inspect the rubberized cordset covering to ensure there are no cuts or tears 9 Install the new cordset RTD and ground 17 in the manifold 1 Crimp the thermal cutoff wires 29 See Wiring Diagram on page 21 for connections NOTE Ensure that the cordset bushing is fully inserted into the manifold 10 Install the set screw 6 against the cordset bushing to secur...

Page 23: ...ve set screw 8 Connect the M8 solenoid valve electrical connector N 9 Connect the 1 4 in air line to the solenoid Turn the air on Replace Module 1 Disable the applicator See Before Beginning Repair on page 19 2 Turn off the air supply to the solenoid valve 3 Use a 3 mm Allen wrench to remove the two mounting screws 22 and the module 2 from the manifold 1 4 Verify that no glue is present in the man...

Page 24: ...re brown and the fluid section o ring is black All o rings are fluoroelastomer The color is only used to identify the difference in size 9 Apply anti seize to the two screw threads 22 Use a 3 mm Allen wrench to install the new module 2 on the manifold with the two screws 22 Torque to 28 32 in lb 3 2 3 6 N m 10 Connect the cordset 17 to the heated hose Replace Applicator 1 Disable the applicator Se...

Page 25: ...Repair 334627K 25 Notes ...

Page 26: ...ly a thin coating of lubricant to seals Apply lubricant to the first 05 in of the thread of the bolts 22 before installing the module 2 Torque to 30 in lb 3 3 0 2 N m Torque to 15 20 in lb 1 7 2 2 N m Torque to 10 12 in lb 1 1 1 3 N m Torque to 144 in lb 12 ft lb 16 3 N m 1 2 4 10 11 ...

Page 27: ... m3 x 4 mm sst 1 9 24X038 SOLENOID quick disconnect 1 10 INSULATOR slim 1 11a CLAMP top 1 11b CLAMP bottom 1 11c SCREW valve 1 12 BOLT shcs M6 x 35 mm 1 13 102411 PIN spring 1 14 SCREW mach hex flat hd 1 15 128306 SCREW mach phillips pan hd 5 16 FILTER applicator 80 mesh 1 17 CORD SET 240 v applicator mini 1 17a 25E783 KIT cordset ww slim pt100 model 25B021 17b 25E784 KIT cordset ww slim ni1200 mo...

Page 28: ... I E G F H Apply a thin coating of lubricant to seals Apply lubricant to the first 05 in of the thread of the bolts 22 before installing the module 2 Torque to 30 in lb 3 3 0 2 N m Torque to 10 12 in lb 1 1 1 3 N m Torque to 15 20 in lb 1 7 2 2 N m 7 11 15 17 ...

Page 29: ... 17D782 PLATE electrical gm100 dual 1 7 128220 INSULATOR electrical dual 1 8 124736 SCREW set cup m4 x 0 7 x 4 mm sst 1 9 24X038 SOLENOID quick disconnect 1 11 24X046 SWITCH over temp 500f with 2 in leads 1 12 108050 WASHER lock spring 2 13 117030 SCREW shcs m6 x 40 2 14 24P548 FITTING elbow 45 jic 06 x sae 06 mm 1 15 128306 SCREW mach phillips pan hd 6 16 FILTER applicator 80 mesh 1 17 CORD SET 2...

Page 30: ...L D D D G F H E D E E I Apply a thin coating of lubricant to seals Apply lubricant to the first 05 in of the thread of the bolts 22 before installing the module 2 Torque to 30 in lb 3 3 0 2 N m Torque to 10 12 in lb 1 1 1 3 N m Torque to 15 20 in lb 1 7 2 2 N m 7 11 15 17 ...

Page 31: ...rning 1 6 17A618 COVER electric gm100 quad 1 7 128219 INSULATOR electrical quad 1 8 124736 SCREW set cup m4 x 0 7 x 4 mm sst 1 9 24X038 SOLENOID quick disconnect 1 11 24X046 SWITCH over temp 500f with 2 in leads 1 12 108050 WASHER lock spring 2 13 117030 SCREW shcs m6 x 40 2 14 24P548 FITTING elbow 45 jic 06 x sae 06 mm 1 15 128306 SCREW mach phillips pan hd 6 16 FILTER applicator 80 mesh 1 17 COR...

Page 32: ...ubricant to seals Apply sealant to threads The head of the plug needs to be flush with the housing Apply lubricant to the first 05 in of the thread of the bolts 22 before installing the module 2 Torque to 30 in lb 3 3 0 2 N m 7 8 11 Torque to 15 20 in lb 1 7 2 2 N m Torque to 20 30 in lb 2 2 3 3 N m 17 18 ...

Page 33: ...4X038 SOLENOID quick disconnect 1 11 24X046 SWITCH over temp 500f with 2 in leads 1 12 108050 WASHER lock spring 2 13 117029 SCREW shcs m6 x 25 2 14 24P548 FITTING elbow 45 jic 06 x sae 06 mm 1 15 128306 SCREW mach phillips pan hd 10 16 FILTER applicator 80 mesh 1 17 CORD SET 240 v applicator 1 17a 24W087 KIT pt100 cordset model 25B033 17b 24W088 KIT ni120 cordset model 25B036 18 17D216 PLATE back...

Page 34: ...Apply sealant to threads The head of the plug needs to be flush with the housing Apply lubricant to the first 05 in of the thread of the bolts 22 before installing the module 2 Torque to 30 in lb 3 3 0 2 N m 7 8 11 Torque to 10 12 in lb 1 1 1 3 N m Torque to 15 20 in lb 1 7 2 2 N m Torque to 20 30 in lb 2 2 3 3 N m 15 17 18 ...

Page 35: ...ITCH over temp 500f with 2 in leads 1 12 108050 WASHER lock spring 2 13 127941 SCREW shcs m5 x 25 2 14 24P615 FITTING adapter jic 06 x sae 06 mm 1 15 128306 SCREW mach phillips pan hd 6 16 FILTER applicator 80 mesh 1 17 CORD SET 240 v applicator 1 17a 24W087 KIT pt100 cordset model 25B027 17b 24W088 KIT ni120 cordset model 25B030 18 17C165 PLATE electrical gm100 dual lp 1 20 157021 WASHER lock int...

Page 36: ...oid valve internal components FIG 25 Ref Part Description Qty 9a VALVE solenoid 5w sr 24 VDC 1 9b 17A633 FITTING 1 4 push to connect M7 1 128478 FITTING m6 push to connect m7 not shown 1 9c 24X044 KIT solenoid tube with o rings 1 9d 295685 O RING 1 9e 106560 O RING packing 1 9f 24X045 KIT solenoid cable 1 9g 24T156 LUBRICANT high temp 3g 1 WL D E D F G H I ...

Page 37: ...25P581 Includes two water trap assemblies that can be used with solenoid valve kits to keep water out of exhaust ports Blanking Plate Kit 24W017 Use to run two or three modules on a quad applicator or one module on a dual applicator Part Description Qty MODULE 1 111119 SCREW valve 2 24R835 O RING fluid 10 pack 1 24T179 LUBRICANT anti seize 1 24X834 O RING air 10 pack 2 Kit Model RTD Type 25E783 Sl...

Page 38: ...lve 1 12 108050 WASHER lock spring 1 13 112674 SCREW shcs M6 x 35 1 14 106371 SCREW flat head 1 Ref Part Description Qty 1 16T205 CLAMP bar housing metric 2 2 108050 WASHER lock spring 2 3 117030 SCREW shcs M6 X 40 2 4 16P848 INSULATOR clamp bar housing 1 17M319 90 fitting adapter 17M460 90 solenoid block Ref Part Description Qty 1 100018 WASHER lock spring 2 2 100020 WASHER lock 1 3 100321 NUT 2 ...

Page 39: ...ROD 1 45 SCREW cap socket head 1 46 WASHER lock 1 47 WASHER plain 2 48 WASHER lock spring 2 49 NUT 1 2 13 2 Part Description 24X456 5 m 24X457 10 m Ref Part Description Qty 1 BLOCK remote mount 1 2 FITTING push connect 1 4 in tube 5 Ref Part Description Qty 1 BLOCK remote mount 1 2 FITTING push connect M6 tube 5 Single 5 Pack Description 24P636 24P794 0 008 straight 24P637 24P795 0 010 straight 24...

Page 40: ...ions Slim Dimensions FIG 26 Models 25B021 and 25B024 151 79 mm 5 976 64 95 mm 2 557 77 90 mm 3 067 95 86 mm 3 774 69 47 mm 2 735 57 15 mm 2 250 129 08 mm 5 082 19 02 mm 749 101 57 mm 3 999 17 78 mm 700 8 89 mm 350 27 305 mm 1 075 ...

Page 41: ...27K 41 Dual Dimensions FIG 27 Models 25B075 and 25B301 3 29 83 57 mm 2 01 51 05 mm 1 58 40 13 mm 88 22 35 mm 79 20 07 mm 6 14 155 96 mm 2 72 69 09 mm 75 19 05 mm 3 68 93 47 mm 4 49 114 05 mm 4 22 107 19 mm 37 9 40 mm ...

Page 42: ...22 35 mm 88 88 22 35 mm 79 20 07 mm 4 49 114 05 mm 3 73 94 74 mm 4 19 106 43 mm 37 9 40 mm 75 19 05 mm 6 14 155 96 mm 2 72 69 09 mm 22 35 mm ti29234a WL D A C A B WL D A C A B 25B077 Type l Shown GSC079 Type ll Shown Applicator A in mm B in mm C in mm Type l 0 88 22 35 3 27 83 06 0 88 22 35 Type ll 0 88 22 35 3 94 100 08 1 5 38 1 ...

Page 43: ...ow Profile Quad Dimensions FIG 29 Models 25B033 and 25B036 7 17 182 12 mm 4 93 125 22 mm 13 3 30 mm 1 14 28 96 mm 2 72 69 09 mm 10 76 273 30 mm 1 94 49 28 mm 82 20 83 mm 3 27 83 06 mm 88 22 35 mm 88 22 35 mm 88 22 35 mm WL D ...

Page 44: ...K Low Profile Dual Dimensions Models 25B027 25B030 I FIG 30 Models 25B027 and 25B030 22 35 mm 88 44 45 mm 1 75 30 48 mm 1 20 20 07 mm 79 3 30 mm 13 132 59 mm 5 22 69 34 mm 2 73 264 16 mm 10 40 191 77 mm 7 55 91 70 mm 3 61 ...

Page 45: ...60 HZ 300 W Quad Low Profile 200 240 V 50 60 HZ 375 W Dual Standard 200 240 V 50 60 HZ 300 W Quad Standard 200 240 V 50 60 HZ 375 W Cordsets 24W087 25E783 or 24X760 Pt 100 385 RTD 24W088 25E784 or 24X761 Ni 120 RTD Solenoid Control Voltages 24X038 24 VDC Materials of Construction Wetted materials on all models Aluminum carbon steel stainless steel carbide brass chemically resistant seals chrome No...

Page 46: ...ent does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s ...

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