Graco HydroShield WABL00 Instructions - Parts Manual Download Page 115

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Parts

Table

Table 18

18 Isolation

Isolation

Isolation System

System

Ref.

Part

Description

Qty

-------

ENCLOSURE, WATER-
BORNE, BATCH, LP

-------

NUT

164416

WASHER, FLAT

-------

FRAME, LP, WATERBORNE

-------

WASHER, 1/2 INCH PLAIN
FLAT

123999

SCREW, CAP, HEX HEAD

801020

NUT, LOCK, HEX

-------

PANEL, ENCLOSURE,
WATERBORNE, BATCH

-------

WASHER, FLAT

26C920

CABINET, WATERBORNE,
STAND

166846

FITTING, ADAPTER

108525

WASHER, LOCK, SPRING

19B670

PLATE, SHIELD,
WATERBORNE, BATCH

25N031

PUMP, WATERBORNE
ISOLATION

For details, see

25N031 Isolation Fluid Pump
Parts, page 121

25E700

CONTROL, ELECTRICAL
(models WABL00 and
WABL02)

See

Electronic Control Parts

, page 123

25E711

CONTROL, ELECTRICAL
(models WABL01 and
WABL03)

25N030

VALVE, WATERBORNE
ISOLATION

For details, see

25N030 Isolation Valve
Parts, page 119

19Y100

BRACKET, VALVE,
WATERBORNE

19Y099

BRACKET, PUMP,
WATERBORNE

25P393

ROD, GROUND,
WATERBORNE

WASHER, FLAT, SST (models
WABL00 and WABL02)

115814

WASHER, FLAT, SST (models
WABL01 and WABL03)

Ref.

Part

Description

Qty

SCREW, CAP, HEX HD
(models WABL00 and
WABL02)

102023

SCREW, CAP, HEX HD
(WABL01 and WABL03)

244375

REGULATOR, PRESSURE,
FLUID (models WABL00 and
WABL02 only)

WASHER, LOCK, SPRING
(models WABL00 and
WABL02)

104123

WASHER, LOCK, SPRING
(models WABL01 and
WABL03)

112223

NUT, HEX, REGULAR

25R034

RESISTOR, BLEED, ASSY,
ISO SYS

17D918

MANIFOLD, AIR, SPEED
CONTROL

514930

SCREW, CAP, SKT HD

158491

FITTING, NIPPLE

15T937

FITTING, ELBOW, SWIVEL
1/4NPT X 5/32T

101748

PLUG, PIPE, SST

15T546

FITTING, STRAIGHT, 3/8 T X
3/8 MNPT

154636

WASHER, FLAT

101390

WASHER, LOCK, INTERNAL

185548

NUT, WATERBASE

185547

HOUSING, FERRULE, WB

19C430

PLUG, HOLE DIA 1.094"

245202

POWER CORD with North
America NEMA 5-15 male
plug (not shown)

124864

POWER CORD with
China/Australia AS/NZS
3112 male plug (not shown)

121056

POWER CORD with
Continental Europe CEE
7/7 male plug (not shown)

121057

POWER CORD with U.K. BS
1363 male plug (not shown)

198663

FERRULE, HOSE, WB

237528

VALVE, BALL

26C728

BRACKET, ADM,
WATERBORNE

277853

BRACKET, MOUNTING,
BOOTH CONTROL

26B099

KIT, ADM/Control Interface
(Includes ADM and
HydroShield software token)

3A8493A

115

Summary of Contents for HydroShield WABL00

Page 1: ...flammability listed listed listed on on on page page page 4 4 4 To To To be be be used used used in in in a a a permanent permanent permanent location location location Not Not Not approved approved...

Page 2: ...able USB Data 39 USB Logs 39 System Configuration Settings File 39 Custom Language File 39 Download System Data 40 Upload System Configuration 41 Clean the Screen Surface 41 Update the System Software...

Page 3: ...312783 Color and Catalyst Change Valve Stacks 3A1244 Graco Control Architecture Module Programming 333012 Pro Xp Auto Waterborne Gun 332992 Pro Xpc Auto Gun 333266 Pro Xpc Electrostatic Controller 334...

Page 4: ...D4206 CE EN CE EN CE EN 50348Compliant 50348Compliant 50348Compliant Material is classified as non ignitable as defined by EN 50059 2018 See Ignitability of Coating Materials page 136 When an electro...

Page 5: ...lammability Models Models Models are are are compliant compliant compliant with with with EN EN EN 50348 50348 50348 when when when used used used with with with fluids fluids fluids that that that me...

Page 6: ...059 2018 Electrostatic equipment must be used only by trained qualified personnel who understand the requirements of this manual Stop Stop Stop operation operation operation immediately immediately im...

Page 7: ...the Fluid Fluid Fluid Voltage Voltage Voltage Discharge Discharge Discharge and and and Founding Founding Founding Procedure Procedure Procedure Only use the red colored Graco electrically conductive...

Page 8: ...e hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply...

Page 9: ...let C Control Interface CC Color Change Module on color change enabled systems E Fluid Outlet to Gun F Fluid Inlet G Isolation Valve J Fluid Inlet Valve K Isolation Fluid Pump Item Item Item Descripti...

Page 10: ...y Key Key Item Item Item Description Description Description AB Bleed Type Air Valve AM Main Air Supply Line AS Oil Separator AV Air Shut off Valve CA Isolation Cabinet FS Fluid Supply Line FV Fluid S...

Page 11: ...tors L in the example should be installed in an enclosure or location that prevents users from coming in contact with charged components any time electrostatics are in use It is up to the person insta...

Page 12: ...em Item Description Description Description HW Graco Waterborne Fluid Hose L Fluid Pressure Regulator ME Electrostatic Applicator Item Item Item Description Description Description MI Isolated Region...

Page 13: ...lose to the spray area as feasible to minimize the hose length to the gun Minimizing the hose length minimizes the system charge and discharge time Position the supply pump as close as possible for th...

Page 14: ...all the wheels 95 washers 96 and nuts 97 Tighten the nuts securely 3 Install the end plugs 3a 3b 4 When the system is in the desired location lock all four wheels Figure 4 Wheel Mount Parts Mount Moun...

Page 15: ...is in the isolation fluid pump K as it fills and dispenses 1 Locate the light tower bracket 61 on the isolation cabinet 1 Use screws 66 washers 67 and nuts 68 to mount the light tower 114 onto the li...

Page 16: ...tance between the exterior of the isolation cabinet and a true earth ground The resistance must be less than 100 ohms Fluid supply Ground the fluid supply by connecting a ground wire and clamp See you...

Page 17: ...gun fluid inlet If using multiple guns or a remote mounted fluid regulator make sure the hose connections are electrically isolated and properly discharged before any maintenance is performed When set...

Page 18: ...ing Figure 8 Shielded Hose Connection with Fluid Regulator Figure 9 Shielded Hose Connection without Fluid Regulator 5 Slide the strain relief ferrule 38 over the conductive hose layer FC until it rea...

Page 19: ...do not overtighten 11 Make sure that the ball valve 39 is open handle up to allow fluid to flow 12 Reinstall the electrostatic shield 12 inside the cabinet 13 Close the cabinet door and use a flat bl...

Page 20: ...nt Trigger Input page 19 2 Supply air pressure above 70 psi 5 MPa 4 8 bar to activate the input Electrical Electrical Electrical Input Input Input 1 Prepare the electrical controls for service Follow...

Page 21: ...present See Terminal Block Wiring 5 Connect terminal block 8 to GND Note When used with Graco electrostatic controllers terminal block 7 signal voltage is optically isolated at the controller If usin...

Page 22: ...luid supply hose between the fluid supply and the fluid inlet F on the isolation cabinet The maximum fluid pressure is 100 psi 0 7 MPa 7 0 bar Note Do not overtighten as this will rotate the inlet val...

Page 23: ...abled enabled a Screw one end of the cable 43 into the fitting on the right side of the cabinet b The bottom of the controller contains two fittings Screw the other end of the cable 43 into the fittin...

Page 24: ...of the isolation cabinet Power cords with regional plugs are also supplied Use a supplied power cord or purchase a regional plug separately 1 Plug the power cord 37 into the power supply connector X a...

Page 25: ...onnections page 109 Both locations are labeled with the following red stop symbol Install one bulkhead into the bottom of the control panel 14 Install one bulkhead on the right side of the cabinet 3 M...

Page 26: ...The optional System Status Output provides a means to signal connected devices that the HydroShield is running The optional System Status Output optocoupler does not come pre installed and must be pur...

Page 27: ...er adjustable green on and red on light tower settings The output is active when the red light is on and stays active until the green light turns on It remains inactive until the reg light turns on ag...

Page 28: ...check that the gun is properly grounded 1 Have a qualified electrician check the electrical grounding continuity of the spray gun 2 Turn off the electrostatics 3 Turn off the air and fluid supply to...

Page 29: ...ock and follow the Fluid Fluid Fluid Voltage Voltage Voltage Discharge Discharge Discharge and and and Grounding Grounding Grounding Procedure Procedure Procedure Whenever you are instructed to discha...

Page 30: ...d fluid supply to the system 5 Trigger the gun into a grounded metal waste container to relieve the fluid pressure in the gun the gun fluid hose and the isolation fluid pump K 6 Relieve fluid pressure...

Page 31: ...ty the isolation fluid pump K to flush it clean Press the Do Not Fill button to stop the refill sequence 1 Release the gun trigger and turn off electrostatics by disabling the electrostatic request si...

Page 32: ...ofile profile profile 1 If using purge profile 1 5 push the flashing Play button on the left side of the screen to run the purge sequence 2 Trigger the gun until the system completes the purge sequenc...

Page 33: ...em System Contact with the charged components of the spray gun will cause an electric shock Do not touch the gun nozzle or electrode or come within 4 in 102 mm of the front of the gun during operation...

Page 34: ...or Change page 31 or Flush the System Color Change Enabled Systems page 32 Shut down the system See Shutdown page 35 Adjust Adjust Adjust the the the Gun Gun Gun Fluid Fluid Fluid Settings Settings Se...

Page 35: ...Preset number that you would like to use 5 Press the Enter button to register the value 6 Press the Exit Screen button Shutdown Shutdown Shutdown 1 Discharge the system voltage Follow the Fluid Voltag...

Page 36: ...the system This button puts the system into Standby mode Stop Stop Stop Stop Stop Stop Press to stop the system immediately This button puts the system into Off mode and turns off air and fluid to th...

Page 37: ...icon displays the system has no information or no error has occurred Icon Icon Icon Function Function Function Description Description Description Advisory Informational Deviation Important no system...

Page 38: ...em parameters and advanced features Advanced See Advanced Screens page 55 Maintenance See Maintenance Screens page 59 Calibrate See Calibrate Screens page 57 System See System Screen page 65 Pumps See...

Page 39: ...tware part number and software version System System System Configuration Configuration Configuration Settings Settings Settings File File File The system configuration settings file name is SETTINGS...

Page 40: ...the second column Download Download Download System System System Data Data Data 1 Insert the USB flash drive into the USB Port See Connect the CAN Cables page 23 2 The menu bar and USB indicator ligh...

Page 41: ...sehold cleaner such as glass cleaner to clean the control interface Update Update Update the the the System System System Software Software Software A new HydroShield system includes a control interfa...

Page 42: ...cover 2 Turn the control interface face up 3 Supply electrical power to the control interface using either system power or Power Supply Kit 24F672 which is available separately The control interface s...

Page 43: ...tart screen Figure 25 Insert USB Drive An hour glass displays while the USB drive prepares for the software transfer process If this process takes more than a couple of minutes remove the USB drive an...

Page 44: ...9 After the transfer is complete press the soft key next to the icon to automatically reset the control interface to load software Refer to manual 3A1244 for step by step instructions on how to updat...

Page 45: ...e Purge Purge Press to enter Purge mode Purge mode is used for flushing the system or changing colors The isolation fluid pump K fills and dispenses but the system stays grounded In Purge mode with co...

Page 46: ...ey Key Key to to to Home Home Home Screen Screen Screen with with with and and and without without without Color Color Color Change Change Change Enabled Enabled Enabled Key Key Key or or or Field Fie...

Page 47: ...ly pressure is above the minimum required 70 psi 0 5 MPa 4 8 bar Red indicates the system cannot run because the required air pressure is not detected Ground Ground Ground rod rod rod A ground rod ico...

Page 48: ...Purge Screens 1 5 page 53 Gun Gun Gun Fluid Fluid Fluid Pressure Pressure Pressure Set the fluid pressure for the gun If the dot is filled fluid pressure to the gun is active The actual fluid pressur...

Page 49: ...Description Manual Manual Manual Dump Dump Dump Press to manually dump the contents of the isolation fluid pump out the dump valve If the pump is empty the button will not activate Press the button ag...

Page 50: ...Indicates the minimum required air pressure 70 psi 0 5 MPa 4 8 bar is detected Shuttle Shuttle Shuttle Top Top Top The sensor that indicates that the isolation valve is in the top position Shuttle Shu...

Page 51: ...Screen 3 3 3 Status screen 3 displays the inputs and outputs related to automatic system operation Inputs Inputs Inputs Inputs are signals that the system acts on When the status circle next to the in...

Page 52: ...t using Preset 0 99 see Adjust the Gun Fluid Settings page 34 Preset Preset Preset The number assigned to this set of spray parameters paint color and purge sequence Fluid Fluid Fluid Fluid pressure d...

Page 53: ...ill spill out of the system 2 Air Air Air Push Push Push After the pump is empty the number of seconds that air pushes through the system Enter 0 to skip the air push 3 Flush Flush Flush Push Push Pus...

Page 54: ...On On On The light tower turns red when the pump volume is below the Red On setting Pump Pump Pump Screen Screen Screen 2 2 2 Override Override Override Purge Purge Purge Use this screen in troublesh...

Page 55: ...justments such as daylight savings time Password Password Password The default password is 0000 Use the number keypad to set a password if desired for entry into the Setup screens To disable password...

Page 56: ...oubleshooting messages related to the Advanced screens see Error Codes page 80 Advanced Advanced Advanced Screen Screen Screen 4 4 4 Use this screen to update the software part numbers and versions fo...

Page 57: ...corresponding number of millivolts mV decreases 2 When the pump volume and mV values stop changing the pump is full Press the Set Full button The stored mV value also displays next to the button The s...

Page 58: ...creen to adjust the calibration value of the bleed resistor Default value is 10000 Mohms Follow the Calibrate the Bleed Resistor page 58 Adjusting the value changes the kV display on the Home screen B...

Page 59: ...Volume The total volume cc of fluid dispensed by the isolation fluid pump between maintenance events This value does not account for material that is pushed through the system in Prime mode Pump Pump...

Page 60: ...ke The test takes about 1 minute to complete If the test is successful a confirmation displays on the screen The system returns to Standby Note In addition to the HydroShield this test checks the hose...

Page 61: ...e Maintenance Maintenance 5 5 5 Misc Misc Misc Valve Valve Valve Resets Resets Resets and and and Test Test Test Use this screen to view system valve actuation counts for the ground rod and gun flush...

Page 62: ...s Low Low Low Paint Paint Paint The low paint output which makes an electrical connection to signal that the system is low on paint Maintenance Maintenance Maintenance 7 7 7 Isolation Isolation Isolat...

Page 63: ...ether fluid pressure is being supplied to the gun Fluid Fluid Fluid Check the box for the V P to deliver a test fluid pressure when the fluid is actuated Maintenance Maintenance Maintenance 10 10 10 C...

Page 64: ...or color 8 15 15 15 Color Color Color 9 9 9 Cycles for solenoid 15 the valve for color 9 Maintenance Maintenance Maintenance 14 14 14 Color Color Color Change Change Change Valves Valves Valves Reset...

Page 65: ...7 and Ground Rod Delay 5 begin at the same time 3 After 5 seconds the ground rod lowers and discharges the system 4 Two seconds later the isolation valve lowers and the system begins to fill The disc...

Page 66: ...n 102 mm of the nozzle during gun operation or until you perform the Fluid Voltage Discharge and Grounding Procedure page 29 Routine Routine Routine Maintenance Maintenance Maintenance Before performi...

Page 67: ...daily NOTICE NOTICE NOTICE Any fluid leaking or pooling inside the system can cause low system voltage or arcing that damages system components Clean and dry leaks 1 Prepare the isolation system for...

Page 68: ...open the cabinet 3 Slide the electrostatic shield 12 up to remove 4 To remove the isolation valve cover 99 loosen the top and bottom screws 99a 5 Disconnect the push to connect tube from the bottle c...

Page 69: ...is less than 2 seconds Check Check Check the the the Bleed Bleed Bleed Resistor Resistor Resistor The bleed resistor 24 is used to help discharge the system voltage and to measure system performance...

Page 70: ...iagnosis Solution Solution Solution Prime Incorrect mode 1 Change to Prime mode 2 Trigger the gun 3 Turn on the fluid supply and check the incoming fluid pressure Inlet valve is off or stuck Test the...

Page 71: ...ccurate Adjust Max Fill and Start Fill settings as described in Pump Screen 1 Pump Volume page 54 Inlet valve is off or stuck Test valve using Main tenance screen 4 See Maintenance 4 Fluid Valve Reset...

Page 72: ...Check the Status screen to see if the system detects the gun trigger See Status Screen 1 page 50 Air is in the fluid Entering Spray mode before the system is primed Enter Spray mode after priming the...

Page 73: ...em screen See System Screen page 65 The ground rod 18 does not lower Follow the procedure in Check and Lubricate the Ground Rod page 69 Voltage is still present at the gun after the trigger is release...

Page 74: ...ion Solution Solution Green on The system is powered up Yellow Internal communication is in progress Red solid Hardware failure Replace module Red flashing fast Software is uploading Red flashing slow...

Page 75: ...n Spray mode Enable electrostatics by activating the ES request input signal Look at the Volt Level display on the Home screen to see the spraying voltage Under normal conditions the spraying voltage...

Page 76: ...id hose Isolation components The tie rods of the isolation valve The middle section of the isolation fluid pump The body of the bleed resistor The body of the ground rod The plastic enclosure and stan...

Page 77: ...zardous location replace the solenoid if voltage is 24 Vdc Test the valves as explained under the maintenance screens Valves should open and close quickly If the valves actuate slowly it could be caus...

Page 78: ...ard NOTICE NOTICE NOTICE To avoid damaging the circuit boards wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power be...

Page 79: ...sis Diagnosis D8 LED green Blinks heartbeat during normal operation D9 LED green Turns on when power is supplied to the board D10 LED yellow Turns on when board is communicating with electronic contro...

Page 80: ...Screen to view the last 200 errors with date and time stamps See Events Screen page 50 If an alarm has occurred correct the cause before resuming operation To acknowledge a deviation or clear an alar...

Page 81: ...the CAN connection on the solenoid controller board The solenoid controller board has an incorrect CAN ID Check the status LEDs on the solenoid controller board Cycle the power off and on CDD0 Alarm D...

Page 82: ...system has been stopped using the pneumatic system stop input Verify the wiring of the pneumatic system stop pressure switch Verify the integrated system installation intended to stop the HydroShield...

Page 83: ...arm Shuttle Top Timeout Isolation valve was not detected in the expected position Verify that the isolation valve moves using the Maintenance screen Verify that the top sensor is detected using the St...

Page 84: ...r Empty Calibrated System successfully calibrated Linear Sensor empty reading Not applicable P511 Alarm V P Cal Failed Air V P calibration failed for the Air V P Check V2P connections Verify V2P opera...

Page 85: ...Down Maintenance is due on shuttle down valve MJ21 Advisory Maint Due Valve Shuttle Up Maintenance is due on shuttle up valve MJ31 Advisory Maint Due Valve Shuttle Eject Maintenance is due on shuttle...

Page 86: ...00 Record System Power Off Record of power cycle OFF Not applicable EC00 Record Setup Value s Changed Record of changing setup variables Not applicable ES00 Advisory Factory Defaults Record of system...

Page 87: ...ull USB memory is more than 90 full Complete download to ensure no data is lost WSUX Advisory USB Config Err USB configuration file does not match expected checked on startup A software update was not...

Page 88: ...system matches the system setting confirm that the current preset has the correct color setting See System Screen page 65 and Presets page 52 WS Record Invalid Preset User has invalid presets due to c...

Page 89: ...whenever you are instructed to discharge the voltage Clean all parts with a non flammable fluid as defined under Models page 5 Do not touch the gun nozzle or come within 4 in 102 mm of the nozzle duri...

Page 90: ...at connects to the outlet elbow 71 The outlet hose can also be removed from the isolation fluid pump K 11 Disconnect the isolation valve from the cabinet stand 9 On opposing sides of the cabinet stand...

Page 91: ...der 227 and attach the top sensor to the top clamp and the bottom sensor to the bottom clamp 6 If the sensor positions were indicated during disassembly attach the clamps into position If the position...

Page 92: ...tandby mode drives the isolation valve to the bottom position b Position the sensor and watch the Status menu When the Shuttle Bottom circle changes from gray to yellow attach the clamp in that positi...

Page 93: ...k washer 237 and washer 232 Pull the connecting rod out through the shuttle housing 218 b Remove the second connecting rod from the block mount 6 Replace the two shuttle bearings 223 in the shuttle ho...

Page 94: ...um strength removable thread lock to the threads on the air cylinder 227 3 Screw the retaining nut 229 onto the air cylinder 227 until it bottoms out To tighten the nut place the nut and air cylinder...

Page 95: ...crew onto the housing 218 4 Thread the stem tool 113 into the sleeve tool 112 and tighten to interlock 5 Rotate both tools 112 113 as one to apply pressure to the spring 220 inside When both tools are...

Page 96: ...the shaft until it fits into the groove d Grease all 3 o rings Figure 39 Replacing the Isolation Valve O rings 3 Inspect the o ring 219 inside the shuttle housing 218 to make sure that it is still in...

Page 97: ...eplace the piston seals a Place one U cup 212 onto the piston 211 The U cup must face the top shaft of the piston b Place the spacer washer 213 next to the U cup 212 c Place the other U cup 212 onto t...

Page 98: ...on cap 210 The housing includes a U cup 203 and an o ring 208 3 Replace the o ring 208 and U cup 203 a Replace the o ring 208 into the groove next to the threads b Replace the U cup 203 where it sinks...

Page 99: ...rease around the o ring 208 and screw into the housing 201 Tighten with a 15 16 inch socket until the retainer 202 bottoms out 3 Insert the piston tool 111 into the piston 211 Grease the sides of the...

Page 100: ...the wire from the pump sensor into the electronics panel Disconnect the pump sensor 321 from the cable splitter 447 For wiring locations see Wiring Connections page 110 Figure 46 Pump Sensor Connectio...

Page 101: ...m a pump stall test Follow the Pump Stall Test Procedure page 60 9 Replace the four 3 16 inch hex head screws to close the electronics panel 14 10 Replace the isolation valve cover 99 and tighten the...

Page 102: ...se to the o ring before replacing 8 To remove the piston rod 305 a On the fluid side use a 12 inch adjustable wrench on the flats of the piston rod near the fluid piston 301 b Use a 15 inch adjustable...

Page 103: ...ly from the air piston 316 5 Assemble the fluid piston 301 a Snap the U cup seal 302 into place on the fluid piston 301 and then grease the outside of the U cup seal b Screw the fluid piston 301 onto...

Page 104: ...he fluid pressure regulator instruction manual for information on how to service the regulator See Related Manuals page 3 1 Follow the Pressure Relief Procedure page 30 2 Follow the voltage discharge...

Page 105: ...stall connector 433 on the color change board 403 For location details see Electrical Schematics page 107 7 Use Maintenance screens 3 6 to verify the operation of the solenoid Replace Replace Replace...

Page 106: ...the same time for approximately 3 seconds The screen displays 0cL g After 3 seconds the zero clear is executed and the screen displays cLr briefly This operation also locks the keys again Replace Rep...

Page 107: ...LENOID 16P316 SHUTTLE EJECT SOLENOID 16P316 SHUTTLE FLUID IN SOLENOID 16P316 PUM P FLUID IN SOLENOID 16P316 PUM P PRESSURE SOLENOID 16P316 GROUND ROD UP SOLENOID 16P316 J7 J11 19Y588 19Y588 COLOR CHAN...

Page 108: ...6P316 SHUTTLE DOWN SOLENOID 16P316 SHUTTLE EJECT SOLENOID 16P316 SHUTTLE FLUID IN SOLENOID 16P316 PUM P FLUID IN SOLENOID 16P316 PUM P PRESSURE SOLENOID 16P316 GROUND ROD UP SOLENOID 16P316 J7 J11 19Y...

Page 109: ...re 54 Pneumatic Connections Table Table Table 14 14 14 Isolation Isolation Isolation System System System Pneumatic Pneumatic Pneumatic Connections Connections Connections Notes Notes Notes ID ID ID D...

Page 110: ...nnections The numbers in the following figure represent point to point connections For example C1 connects to C1 CAB LE CAB LE ADM ADM E2 E2 E1 D4 D5 E5 D3 C1 C3 D6 C2 D7 E3 E4 C1 15 C3 C2 E1 D6 P2 P3...

Page 111: ...ons page 112 D3 287839 Pump Sensor Assembly labeled P2 447 D4 24W120 Proximity Sensor upper labeled P3 447 D5 24W120 Proximity Sensor lower labeled P4 447 ID ID ID Part Part Part Description Descripti...

Page 112: ...nections ID ID ID Color Color Color Change Change Change Module Module Module Port Port Port Manifold Manifold Manifold Valve Valve Valve Stack Stack Stack A16 1 Valve 1 Air A17 10 Valve 2 Flush A18 2...

Page 113: ...Isolation Isolation Isolation System System System Figure 57 Isolation Cabinet 1 See Isolation Cabinet Interior for a detailed view Fittings 79 and 128 are only present on systems with a fluid pressur...

Page 114: ...color change capability to a standard system For more information see Color Change Kit 26B415 page 128 Detail C2 C2 C2 shows the parts included with Kit 26B415 26B415 26B415 Detail D1 D1 D1 shows a sy...

Page 115: ...1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty SCREW CAP HEX HD models WABL00 and WABL02 15 20 102023 SCREW CAP HEX HD WABL01 and WABL03 9 21 244375 REGULATOR PRESSURE FL...

Page 116: ...7R502 FITTING ELBOW SWIVEL 1 4 NPT NPSM 2 73 24Y376 VALVE CHECK OUTLET FKM ETP models WABL00 and WABL01 only 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 74 103181 WASH...

Page 117: ...tion Description Description Qty Qty Qty 120 25R200 FLUID CLEANSING 1 GALLON not shown 1 121 16H930 WASHER 10 FLAT SST not shown 1 122 NUT HEX THREAD CUTTING 2 123 197449 SPACER 2 124 112222 SCREW CAP...

Page 118: ...Parts Notes Notes Notes 118 3A8493A...

Page 119: ...Parts 25N030 25N030 25N030 Isolation Isolation Isolation Valve Valve Valve Parts Parts Parts Figure 59 Isolation Valve 3A8493A 119...

Page 120: ...VALVE 1 219 111316 PACKING O RING 2 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 220 17Y486 SPRING COMPR 2 0 X OD 1 22 1 221 19A448 SLEEVE ISOLATION VALVE 1 222 STEM ISO...

Page 121: ...Parts 25N031 25N031 25N031 Isolation Isolation Isolation Fluid Fluid Fluid Pump Pump Pump Parts Parts Parts Figure 60 Isolation Fluid Pump 3A8493A 121...

Page 122: ...OLATION PUMP 1 312 17Z471 SCREW CAP HEX HD 3 8 16 X 7 8 313 HOLDER MAGNET SENSOR 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 314 15G747 MAGNET LINEAR SENSOR 1 315 1605...

Page 123: ...rts Parts The following figure shows 25E700 Figure 61 Electronic Controls Note Systems without a fluid pressure regulator use electronics controls 25E711 Panel 25E711 does not have electro pneumatic r...

Page 124: ...E DOOR 1 439 108982 CONNECTOR TUBE 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 440 19Y588 ADAPTER CABLE CAN IS TO NON IS 2 441 SCREW MACH PAN HD 6 32 UNC 4 442 C06061...

Page 125: ...scription Description Description Shielded Shielded Shielded Waterborne Waterborne Waterborne Fluid Fluid Fluid Hose Hose Hose 24W597 25 ft 7 6 m Pro Xp Auto 24W598 50 ft 15 m 24S112 25 ft 7 6 m Pro X...

Page 126: ...Kit Kit This kit provides a pneumatic means to signal the HydroShield system to stop Install kit 26B414 to use the optional System Stop Air input For details about this input see Status Screen 1 page...

Page 127: ...NUT LOCK 3 8 6 506 100639 WASHER LOCK 3 8 6 507 102637 BOLT HEX HD 3 8 4 508 100527 WASHER PLAIN 4 509 100214 WASHER LOCK 4 510 111801 SCREW CAP HEX HD 5 16 4 233501 TRITON 1 1 PUMP WITH BRACKET ASSEM...

Page 128: ...OUPLED 625 FT PTFE 1 616 17R502 FITTING ELBOW SWIVEL 1 4 NPT NPSM 2 617 114342 ELBOW 1 4 18 NPSM 1 620 15R873 FITTING TEE 1 621 128820 FITTING BUSHING 1 622 125428 FITTING CONNECTOR 1 623 054175 TUBE...

Page 129: ...witch Switch Switch Settings Settings Settings Control Control Control Module Module Module S6 S6 S6 S5 S5 S5 S4 S4 S4 Electronic Controls OFF ON OFF ON OFF ON Color Change OFF ON OFF ON OFF ON Replac...

Page 130: ...pan head 6 32 x 0 5 in 13 mm 4 712 103833 SCREW machine pan head 10 32 x 0 375 in 10 mm 8 713 24T565 PLUG 5 8 32 includes item 314 Ref Ref Ref Part Part Part Description Description Description Qty Q...

Page 131: ...31 26D031 Color Color Color Change Change Change Single Single Single Valve Valve Valve Add Add Add on on on Use when adding a single color valve to a color stack that is already full Includes color v...

Page 132: ...Part Part Description Description Description Qty Qty Qty 201 HOUSING BASE ISOLATION VALVE 1 205 BLOCK MOUNT HOUSING 1 207 19A381 CAP PISTON ISOLATION VALVE 1 209 RING LOCK HOUSING ISOLATION 1 232 112...

Page 133: ...Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 225 ROD CONNECTING ISOLATION VALVE 2 232 112914 WASHER PLAIN 4 233 102471 SCREW CAP HEX HD 4 237 103975 WASHER LOCK 4 Kit Ki...

Page 134: ...LATION PUMP 1 306 121130 WIPER CM200 WETCUP COVER 1 313 HOLDER MAGNET SENSOR 1 314 15G747 MAGNET LINEAR SENSOR 1 315 160516 PACKING O RING 214 1 Kit Kit Kit 26B423 26B423 26B423 Fluid Fluid Fluid Cyli...

Page 135: ...00 psi 7 MPa 6 9 bar 80 psi 6 MPa 5 5 bar 60 psi 4 MPa 4 1 bar 40 psi 3 MPa 2 8 bar Table Table Table 21 21 21 Fill Fill Fill Time Time Time Based Based Based on on on Viscosity Viscosity Viscosity an...

Page 136: ...ght where H2O water LM the entire liquid phase including liquids with flash points above 60 C and those liquids not not not listed in the safety data sheet in which case the entire liquid phase is ign...

Page 137: ...m C1 64 8 in 164 6 cm C2 69 4 in 176 3 cm D1 21 5 in 54 6 cm D2 22 3 in 56 6 cm E 28 9 in 73 4 cm F 44 4 in 112 8 cm Reference Reference Reference U S U S U S Metric Metric Metric G 26 9 in 68 3 cm H...

Page 138: ...m from equipment at 70 psi 73 5 dB A at 0 48 MPa 4 8 bar 73 5 dB A Isolation System Air Inlet Fitting 1 2 npt m Isolation System Fluid Inlet Fitting 1 4 npsm m Isolation System Fluid Outlet Fitting 3...

Page 139: ...alifornia California California Proposition Proposition Proposition 65 65 65 CALIFORNIA CALIFORNIA CALIFORNIA RESIDENTS RESIDENTS RESIDENTS WARNING WARNING WARNING Cancer and reproductive harm www P65...

Page 140: ...RRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND...

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