Graco Hydra-clean 24V616 Instructions - Parts Manual Download Page 2

Page: 2 / 36

Contents

Models............................................................... 3
Related Manuals ................................................ 3
Warnings ........................................................... 4
Installation.......................................................... 6

Grounding ................................................... 6
Wall Mount Packages................................... 7
Connect Material Hoses ............................... 7
Connect Hydraulic Lines............................... 8

Operation ........................................................... 12

Pressure Relief Procedure............................ 12
Cleaning Solutions ....................................... 12
Flush the Pump ........................................... 13
Start and Adjust the Pump ............................ 14
Shutdown .................................................... 14

Troubleshooting.................................................. 15
Repair................................................................ 16

Disconnect the Displacement Pump .............. 16
Service the Displacement Pump ................... 16
Reconnect the Displacement Pump............... 17
Disconnect the Hydraulic Motor..................... 18
Service the Hydraulic Motor .......................... 18
Reconnect the Hydraulic Motor ..................... 18

Parts.................................................................. 19

Kits .................................................................... 28

Pump Performance Tables .................................. 29

Dimensions ........................................................ 31

Mounting Hole Layout ......................................... 32

Notes................................................................. 33

Technical Data ................................................... 34

Graco Standard Warranty.................................... 36

334187H

Summary of Contents for Hydra-clean 24V616

Page 1: ...ly For For For use use use only only only with with with water water water and and and cleaning cleaning cleaning solutions solutions solutions For For For professional professional professional use u...

Page 2: ...sh the Pump 13 Start and Adjust the Pump 14 Shutdown 14 Troubleshooting 15 Repair 16 Disconnect the Displacement Pump 16 Service the Displacement Pump 16 Reconnect the Displacement Pump 17 Disconnect...

Page 3: ...96 bar Cart Mount 24V628 3000 20 7 MPa 207 bar Wall Mount 24V629 4300 29 6 MPa 296 bar Wall Mount 24W474 3000 20 7 MPa 207 bar Cart Mount with Hose Reel 24W891 660 psi 4 6 MPa 46 bar Wall Mount II II...

Page 4: ...operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire ext...

Page 5: ...the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and...

Page 6: ...draulic Hydraulic Power Power Power Supply Supply Supply Follow manufacturer s recommendations Spray Spray Spray Gun Gun Gun Ground through connection to a properly grounded fluid hose and pump Object...

Page 7: ...e groupings in the bracket See Mounting Hole Layout page 32 5 Bolt the bracket securely to the wall using bolts and washers 6 Attach the pump assembly to the mounting bracket Connect Connect Connect M...

Page 8: ...draulic supply line E to the inlet port of the hydraulic motor B 2 Connect a 3 4 in 19 mm minimum ID hydraulic return line D to the outlet port of the hydraulic motor B Figure 1 All All All Other Othe...

Page 9: ...J J J Fluid Spray Hose C C C Hydraulic Regulator K K K Gun and Wand D D D Hydraulic Return Line user supplied L L L Ground Wire E E E Hydraulic Supply Line user supplied M M M Hydraulic Supply Shutoff...

Page 10: ...draulic Motor J J J Fluid Spray Hose C C C Hydraulic Regulator K K K Gun and Wand D D D Hydraulic Return Line user supplied L L L Ground Wire E E E Hydraulic Supply Line user supplied M M M Hydraulic...

Page 11: ...ump J J J Fluid Spray Hose B B B Hydraulic Motor L L L Ground Wire D D D Hydraulic Return Line user supplied M M M Hydraulic Supply Shutoff Valve user supplied E E E Hydraulic Supply Line user supplie...

Page 12: ...ck or service the equipment 1 Engage the gun trigger lock 2 Close the hydraulic supply shutoff valve M 3 Disengage the gun trigger lock 4 Hold a metal part of the gun firmly to the side of a grounded...

Page 13: ...tube into solvent supply 3 Hold a metal part of the gun valve firmly to the side of a grounded metal pail 4 Disengage the trigger lock Trigger the gun until clean solvent comes from the gun 5 Engage...

Page 14: ...to get the desired results Higher pressures will cause premature tip and pump wear NOTICE NOTICE NOTICE Never allow the hydraulic fluid temperature to exceed 130 F 54 C The pump seals will wear faster...

Page 15: ...is too small Open clear use a hose with a larger ID Bleeder valve is open Close Pump operates but the output is low on both strokes Worn packings in the displacement pump Replace packings See displac...

Page 16: ...ve it attached to its mounting 4 Unscrew the coupling nut 29 from the connecting rod adapter 30 Remove the coupling collars 28 Do not lose or drop them 5 Securely brace the displacement pump 6 or have...

Page 17: ...the Displacement Pump page 16 Place the displacement pump 6 on the tie rods 24 5 Screw the nuts 23 onto the tie rods 24 and torque to 50 60 ft lb 68 81 N m 6 Screw the coupling nut 29 onto the connec...

Page 18: ...motor 1 off the mounting bracket 7 Unscrew four mounting spacers 12 Remove the standoff bracket 3 Service Service Service the the the Hydraulic Hydraulic Hydraulic Motor Motor Motor Refer to Motor Ma...

Page 19: ...Parts Parts Parts Parts Cart Cart Cart Mount Mount Mount Models Models Models 24V616 24V616 24V616 and and and 24V617 24V617 24V617 334187H 19...

Page 20: ...2 in npt x 1 in npt 1 23 101712 NUT lock 5 8 11 UNC 3 24 15H562 ROD tie 3 25 214959 HOSE coupled 6 ft 1 8 m 1 26 166629 COUPLING 1 Ref Ref Ref Part Part Part Description Description Description Qty Qt...

Page 21: ...IC 1 81 118459 SWIVEL 3 4 14 npt m x 3 4 14 npt f 1 82 C19681 BUSHING pipe 1 Part is not sold separately The first two digits designate the fan angle The last three digits designate the orifice size i...

Page 22: ...Parts Cart Cart Cart Mount Mount Mount Model Model Model 24W474 24W474 24W474 with with with hose hose hose reel reel reel 22 334187H...

Page 23: ...NUT lock hex 2 32 111743 WASHER flat 2 33 113428 SCREW hex head 1 4 20 x 1 2 36 805584 TIP spray Q type 15090 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 37 805538 TIP...

Page 24: ...Parts Wall Wall Wall Mount Mount Mount Models Models Models 24V628 24V628 24V628 and and and 24V629 24V629 24V629 24 334187H...

Page 25: ...M38 x 2 for Model 24V616 30 15H370 1 1 4 12 for Model 24V617 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 33 113428 SCREW hex head 1 4 20 x 1 2 36 805584 TIP spray Q t...

Page 26: ...Parts Wall Wall Wall Mount Mount Mount Model Model Model 24W891 24W891 24W891 Figure 2 26 334187H...

Page 27: ...238909 GROUNDING WIRE assembly includes Warning tag 290079 1 12 120465 SPACER mounting threaded 4 13 100133 WASHER lock 3 8 in 6 14 100131 NUT hex 6 Ref Ref Ref Part Part Part Description Description...

Page 28: ...eel Reel Kit Kit Kit 24W471 24W471 24W471 for use with any model wall mount or cart mount Includes hose reel hose fittings brackets and mounting hardware Pulsation Pulsation Pulsation Dampener Dampene...

Page 29: ...all Stall Pressure Pressure Pressure Working Working Working Pressure Pressure Pressure in in in mm mm mm gpm gpm gpm lpm lpm lpm gpm gpm gpm lpm lpm lpm psi psi psi MPa MPa MPa bar bar bar psi psi ps...

Page 30: ...e Working Working Working Pressure Pressure Pressure in in in mm mm mm gpm gpm gpm lpm lpm lpm gpm gpm gpm lpm lpm lpm psi psi psi MPa MPa MPa bar bar bar psi psi psi MPa MPa MPa bar bar bar 020 0 51...

Page 31: ...24W891 Wall Wall Wall Mount Mount Mount Cart Cart Cart Mount Mount Mount Dimension Dimension Dimension in cm in cm in cm A A A 47 3 120 1 52 0 132 1 55 9 142 0 B1 B1 B1 23 4 59 4 28 4 72 1 B2 B2 B2 3...

Page 32: ...Mounting Hole Layout Mounting Mounting Mounting Hole Hole Hole Layout Layout Layout 32 334187H...

Page 33: ...Notes Notes Notes Notes 334187H 33...

Page 34: ...pm 90 cpm 24 6 lpm Maximum Operating Temperature 180 F 82 C Maximum Hydraulic Fluid Temperature 130 F 54 C Wetted Wetted Wetted Parts Parts Parts High Pressure Models 304 316 440 and 17 4 PH grades of...

Page 35: ...kg 24V629 4300H Wall 305 lb 138 kg 24W474 3000H Cart with hose reel 412 lb 187 kg 24W891 660H Wall 295 lb 134 kg Sound pressure 88 dB A at 1450 psi hydraulic pressure 25 cycles min tested in accordan...

Page 36: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

Search results

Summary of Contents for Hydra-clean 24V616

Reviews:

Related manuals for Hydra-clean 24V616

Brands by name

Popular brands

Graco Hydra-clean 24V616, Instructions - Parts Manual

Search results

Summary of Contents for Hydra-clean 24V616

Reviews:

Related manuals for Hydra-clean 24V616

Brands by name

Popular brands