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Installation

Installation

Installation

Installation

General

General

General Information

Information

Information

The Typical Installation shown is only a guide for
selecting and installing system components. Contact
your Graco distributor for assistance in planning a
system to suit your needs. Always use Genuine
Graco Parts and accessories. Be sure all accessories
are adequately sized and pressure rated to meet the
system’s requirements.

Reference letters in the text, for example (A), refer to
the callouts in the figures.

Variations in color between the plastic components
of this pump are normal. Color variation does not
affect the performance of the pump.

Tighten

Tighten

Tighten Fasteners

Fasteners

Fasteners

Before mounting and using the pump for the first time,
check and retorque all external fasteners. Follow

Torque Instructions, page 16

, or see the torque

tag on your pump. After the first day of operation,
retorque the fasteners.

Tips

Tips

Tips to

to

to Reduce

Reduce

Reduce Cavitation

Cavitation

Cavitation

Cavitation in an AODD pump is the formation and
collapse of bubbles in the pumped liquid. Frequent
or excessive cavitation can cause serious damage,
including pitting and early wear of fluid chambers,
balls, and seats. It may result in reduced efficiency of
the pump. Cavitation damage and reduced efficiency
both result in increased operating costs.

Cavitation depends on the vapor pressure of the
pumped liquid, the system suction pressure, and the
velocity pressure. It can be reduced by changing any
of these factors.

1.

Reduce vapor pressure: Decrease the
temperature of the pumped liquid.

2.

Increase suction pressure:

a.

Lower the installed position of the pump
relative to the liquid level in the supply.

b.

Reduce the friction length of the suction
piping. Remember that fittings add friction
length to the piping. Reduce the number of
fittings to reduce the friction length.

c.

Increase the size of the suction piping.

NOTE:

NOTE:

NOTE: Be sure the inlet fluid pressure does not
exceed 25 % of the outlet working pressure.

3.

Reduce liquid velocity: Slow the cyclic rate of
the pump.

Pumped liquid viscosity is also very important but
normally is controlled by factors that are process
dependent and cannot be changed to reduce
cavitation. Viscous liquids are more difficult to pump
and more prone to cavitation.

Graco recommends taking all the above factors
into account in system design. To maintain pump
efficiency, supply only enough air pressure to the
pump to achieve the required flow.

Graco distributors can supply site specific
suggestions to improve pump performance and
reduce operating costs.

Mount

Mount

Mount the

the

the Pump

Pump

Pump

To avoid serious injury or death from toxic fluid or
fumes:

• Ventilate to a remote area. The pump

exhaust air may contain contaminants. See

Air Exhaust Ventilation, page 11

.

• Never move or lift a pump under pressure. If

dropped, the fluid section may rupture. Always
follow the

Pressure Relief Procedure, page 14

,

before moving or lifting the pump.

1.

Be sure the mounting surface can support the weight
of the pump, hoses, and accessories, as well as the
stress caused during operation.

2.

For all mountings, be sure the pump is secured with
screws through the mounting feet.

3.

Make sure the surface is flat and that the pump doesn’t
wobble.

4.

For ease of operation and service, mount the pump so
air valve, air inlet, fluid inlet and fluid outlet ports are
easily accessible.

5.

Prolonged exposure to UV radiation will degrade
natural polypropylene components of the pumps. To
prevent potential injury or equipment damage, do
not expose pump or the plastic components to direct
sunlight for prolonged periods.

8

3A2888C

Tel:  866-777-6060 
Fax: 866-777-6383

Springer Pumps, LLC

Website: www.springerpumps.com 

Int'l: +001 267 404 2910

Summary of Contents for Husky 15120

Page 1: ...Not Not Not for for for use use use in in in European European European explosive explosive explosive atmosphere atmosphere atmosphere locations locations locations Important Important Important Safet...

Page 2: ...12 Flange Connections 13 Operation 14 Pressure Relief Procedure 14 Tighten Fasteners 14 Flush the Pump Before First Use 14 Start and Adjust the Pump 14 Pump Shutdown 14 Maintenance 15 Maintenance Sch...

Page 3: ...es Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Stop operation operation operation immediately immediate...

Page 4: ...r the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts an...

Page 5: ...ZARD HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE P...

Page 6: ...r Distributor Distributor Distributor Note Note Note 1 To find part numbers for new pumps or kits use the Online Online Online Husky Husky Husky Selector Selector Selector Tool Tool Tool 2 To find par...

Page 7: ...Material Material Material For For For Use Use Use With With With Fluid Fluid Fluid Covers Covers Covers and and and Manifolds Manifolds Manifolds 15120 15120 15120 P P P Polypropy lene P P P Pneumati...

Page 8: ...hat fittings add friction length to the piping Reduce the number of fittings to reduce the friction length c Increase the size of the suction piping NOTE NOTE NOTE Be sure the inlet fluid pressure doe...

Page 9: ...quired for your pump installation K Air outlet port and muffler C Air filter regulator assembly L Fluid inlet port D Master air valve to isolate the filter regulator for service M Fluid outlet port E...

Page 10: ...shing Follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity C...

Page 11: ...the muffler to the other end of the hose The minimum size for the air exhaust hose is 1 in 26 mm ID If a hose longer than 15 ft 4 57 m is required use a larger diameter hose Avoid sharp bends or kinks...

Page 12: ...a 0 21 0 34 bar should be adequate for most materials 3 For maximum suction lift wet and dry see Technical Data page 22 For best results always install the pump as close as possible to the material so...

Page 13: ...s Be sure to lubricate the threads of the bolts and torque to 10 15 ft lb 14 20 N m Follow the bolt tightening sequence and do do do not not not over torque over torque over torque KEY KEY KEY L 1 5 i...

Page 14: ...ounded See Ground The System page 10 2 Check fittings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten fluid inlet and outlet fittings securely 3 Place the suct...

Page 15: ...steners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 16 Flushing Flushing Flushing and and and S...

Page 16: ...king in a crisscross pattern to specified torque 3 Repeat for manifolds Fluid Fluid Fluid cover cover cover and and and manifold manifold manifold fasteners fasteners fasteners 190 to 220 in lb 21 to...

Page 17: ...i 0 48 MPa 4 8 bar D D D 40 psi 0 28 MPa 2 8 bar Air Air Air Consumption Consumption Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How t...

Page 18: ...si 0 28 MPa 2 8 bar Air Air Air Consumption Consumption Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How to to to Read Read Read the th...

Page 19: ...bar Air Air Air Consumption Consumption Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How to to to Read Read Read the the the Charts Ch...

Page 20: ...ylene or or or PVDF PVDF PVDF Pumps Pumps Pumps Ref Ref Ref Inches Inches Inches Centimeters Centimeters Centimeters A A A 20 6 52 3 B B B 23 8 60 4 C C C 26 8 68 1 D D D 3 2 8 1 E E E 9 9 25 1 F F F...

Page 21: ...Pumps Pumps Pumps Ref Ref Ref Inches Inches Inches Centimeters Centimeters Centimeters A A A 20 6 52 3 B B B 23 8 60 4 C C C 26 8 68 1 D D D 3 2 8 1 E E E 9 9 25 1 F F F 21 0 53 3 Ref Ref Ref Inches I...

Page 22: ...0 gpm 1 2 m3 min at 0 48 MPa 4 8 bar 227 lpm Maximum Air Consumption 85 scfm 2 4 m3 min Noise Noise Noise dBa dBa dBa Sound power measured per ISO 9614 2 Sound pressure was tested 3 28 ft 1 m from equ...

Page 23: ...e or or or PVDF PVDF PVDF Non wetted external parts stainless steel polypropylene Fluid Fluid Fluid Temperature Temperature Temperature Range Range Range US US US Metric Metric Metric Diaphragm Ball S...

Page 24: ...AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FIT...

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