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Installation

307906ZAA

5

Grounding

Proper grounding is an essential part of maintaining a 
safe system.

Pump:

 use ground wire and clamp (supplied) as shown 

in F

IG

. 2.

Air compressor:

 follow manufacturer’s 

recommendations.

Object being dispensed to:

 follow local code.

Fluid supply container:

 follow local code.

To maintain grounding continuity when flushing or 
relieving pressure:

 hold metal part of thedispense 

valve firmly to the side of a grounded metal container, 
then trigger the valve.

To ground the pump, 

remove the ground screw (Z) and 

insert through eye of the ring terminal at the end of the 
ground wire (Y). Fasten the ground screw back onto the 
pump and tighten securely. Connect the other end of the 
wire to a true earth ground. To order a ground wire and 
clamp, order Part No. 222011.

System Accessories

Refer to F

IG

. 1, page 4.

Required Accessories

Bleed-type master air valve (E):

 required in your 

system to relieve air trapped between it and the air 
motor after the air supply is shut off. Trapped air can 
cause the air motor to cycle unexpectedly, causing 
serious injury if you are adjusting or repairing the 
pump. As an alternative, use a quick-disconnect 
couple fitting. Install them near the pump air inlet 
within easy reach from the pump.

Fluid drain valve (N): 

assists in relieving fluid 

pressure in the displacement pump, hoses and 
dispensing valve. Triggering the valve to relieve 
pressure may not be sufficient.

Grounding wire (G): 

reduces the risk of static 

sparking.

Additionally, for permanent installations, a thermal relief 
kit is required. 

Thermal Relief Kit (R):

 assists in relieving pressure 

in the pump, hose and dispensing valve due to heat 
expansion.

Other Accessories 

Extension Tubes:

 Pump models 222103 and 

222104 have extension tubes. An extension tube 
may be added to the Universal pump for use in sub-
merged applications. To install, apply PTFE tape to 
the female threads at the top of the tube. Thread the 
tube tightly into the intake housing of the Universal 
pump. Also install a bung adapter. To order a stan-
dard 2-inch bung adapter, order Part No. 222308.

The equipment must be grounded to reduce the risk 
of static sparking and electric shock. Electric or static 
sparking can cause fumes to ignite or explode. 
Improper grounding can cause electric shock. 
Grounding provides an escape wire for the electric 
current.

F

IG

. 2

Three accessories are required in your system to help 
reduce the risk of serious bodily injury, including fluid 
injection, splashing of fluid in eyes or on skin, injury 
from moving parts when you are adjusting or repairing 
the pump, and explosion from static sparking.

Summary of Contents for Fast-Ball 222051

Page 1: ...2103 Series E 55 Gallon Drum Bung Mount Pump Model No 222104 Series E 275 Gallon Tank Bung Mount Pump Model No 685438 Series E Universal Pump PTFE Cup 180 psi 1 2MPa 12 4 bar Maximum Air and Fluid Wor...

Page 2: ...eep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Use only...

Page 3: ...areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio...

Page 4: ...223 F Air and fluid hose kits G Ground wire required Part No 222011 H Fluid shutoff valve J Wall bracket K Universal pump Model 222051 L Suction kit M 55 gallon drum bung mount pump Model 222103 N Flu...

Page 5: ...ir inlet within easy reach from the pump Fluid drain valve N assists in relieving fluid pressure in the displacement pump hoses and dispensing valve Triggering the valve to relieve pressure may not be...

Page 6: ...icator provides automatic air motor lubrication A 250 psi 1 7 MPa 17 4 bar 1 4 inch npt f air motor lubrica tor is available from Graco Order Part No 110148 Air Regulator and Gauge C The air regulator...

Page 7: ...waste container 5 Use the air regulator C to control the pump speed and cycle rate Always use the lowest pressure needed to obtain the desired results This results in optimum system efficiency and re...

Page 8: ...d Check the springs 8 17 for wear or damage and replace as needed Pump speeds up or runs erratically Material viscosity is too high Reduce viscosity Reduce pump speed when running viscous materials Pu...

Page 9: ...remove the spring Check the spring for wear or damage and replace if needed 5 Use a strap wrench to unscrew the air cylinder 4 from the base 5 6 Unscrew the air piston assembly 15 from the pis ton rod...

Page 10: ...ump 685438 a Remove the washer 19c piston seal 19b and piston spacer 19d from the fluid piston b Remove the spacer o ring 19e from inside the piston spacer 19d c Lubricate and install the new spacer o...

Page 11: ...d outlet 21 intake valve 15c 15d 15a 15e 15b 15f 15g Apply sealant to threads of screw and torque to 10 to 14 in lbs 1 3 to 1 6 N m NOTE Use pliers and wrench only for loosening the piston assembly fr...

Page 12: ...21 19c 19b 19a 19c 19b 19e 19d 19a 13 12 11 28 31 32 30 Pump Models 222051 222103 222104 Pump Model 685438 Torque to 10 to 14 in lb 1 3 to 1 6 N m 1 Torque to 23 ft lb 31 2 N m 2 Torque to 85 ti 195...

Page 13: ...air valve includes 15a through 15g 1 15a 108357 O RING 1 15b 108358 O RING 3 15c 162729 PLATE air exhaust valve 1 15d 189210 PISTON 1 15e 181485 SPACER valve plate 1 15f 181487 PLATE valve 1 15g 2208...

Page 14: ...d diameter 1 375 inches 34 9 mm Stroke length 4 inches 101 mm Maximum temperature 180 F 82 C Sound Data dBa measurement taken 100 psi 0 7 MPa 7 bar air inlet pressure 40 cycles per minute per ISO Stan...

Page 15: ...Technical Specifications 307906ZAA 15 Dimension Drawing...

Page 16: ...tical line up to the intersection with selected fluid outlet pressure curve black 3 Follow left to scale and read fluid outlet pressure To find pump air consumption at a specific fluid flow and air pr...

Page 17: ...Notes 307906ZAA 17 Notes...

Page 18: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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