background image

Installation 

6

307906ZAA

Air and Fluid Hose Kits (F):

 An 18-inch kit for wall 

mounted pumps and a 6-foot kit for drum-mounted 
pumps are available. Use a minimum 1/4-inch ID air 
supply hose between the pump air inlet and the air 
accessories. To order a kit with a 1/4-inch air hose, 
1/4-inch swivel elbow, 3/4-inch fluid hose, and 
3/4-inch swivel elbow, order one of the following kits:

-

222118 - 18-inch (0.4 m) hose kit for wall 
mounted pump.

-

222119 - 6-foot (1.8 m) hose kit for drum 
mounted pump.

Wall Bracket (J):

 The wall bracket is used for 

mounting the Universal pump. The wall bracket is 
sized to fit any Graco pump designed to use a 
2-inch bung adapter. Order Part No. 203987.

Runaway Valve: 

Install a pump runaway valve to 

shut off the air to the pump when the pump acceler-
ates beyond the pre-adjusted setting. A pump that is 
in a runaway condition can be seriously damaged.

Bleed-Type Master Air Valve (E):

 Install a 

bleed-type master air valve to relieve air trapped 
between it and the motor when the valve is closed. 
A 300 psi (2.1 Mpa, 21 bar), 1/4-inch npt(f) bleed 
type master air valve is available from Graco. Order 
Part No. 110223.

Suction Kit (L):

 The suction kit is for use with the 

wall-mounted Universal pump. It includes a drum 
tube and hose. Order Part No. 213099.

Air Motor Lubricator (D):

 The air motor lubricator 

provides automatic air motor lubrication. A 250 psi 
(1.7 MPa, 17.4 bar), 1/4-inch npt(f) air motor lubrica-
tor is available from Graco. Order Part No. 110148.

Air Regulator and Gauge (C):

 The air regulator 

and gauge are used to control air pressure and 
pump speed. A 0-200 psi (0-1.4 MPa, 0-14 bar) reg-
ulated pressure range 300 psi (2.1 MPa, 21 bar) 
maximum, 1/4-inch npt(f) air regulator and gauge 
are available from Graco. Order Part No. 110147.

Air Filter (B):

 The air filter removes harmful dirt and 

moisture from the compressed air supply. A 300 psi 
(2.1 MPa, 21 bar), 1/4-inch npt(f) air filter (20 
micron) is available from Graco. Order Part No. 
110146.

Air and Fluid Shutoff Valves (A and H):

 Install air 

shutoff valve (A) and fluid shutoff valve (H) as 
shown in F

IG

. 1, page 4, to isolate the pump while 

you are servicing it.

Quick-Disconnect Coupler and Nipple: 

The 

quick-disconnect coupler and nipple (not shown) are 
used to quickly disconnect the air supply. Attach the 
coupler (Part No. 208536) to the pump air inlet 
hose, and install the nipple (Part No. 169970) to the 
pump air inlet (P).

Thermal Relief Kit:

 Install the thermal relief kit on 

the dispensing valve side of the pump to assist in 
relieving pressure in the pump, hose and dispensing 
valve due to heat expansion. A 600 psi (4.2 MPa, 41 
bar) thermal relief kit is available from Graco. Order 
Part No. 237601.

NOTICE

Never allow the pump to run dry of the fluid being 
pumped. A dry pump quickly accelerates to a high 
speed, possibly damaging itself, and it may get very 
hot.

Summary of Contents for Fast-Ball 222051

Page 1: ...2103 Series E 55 Gallon Drum Bung Mount Pump Model No 222104 Series E 275 Gallon Tank Bung Mount Pump Model No 685438 Series E Universal Pump PTFE Cup 180 psi 1 2MPa 12 4 bar Maximum Air and Fluid Wor...

Page 2: ...eep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Use only...

Page 3: ...areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio...

Page 4: ...223 F Air and fluid hose kits G Ground wire required Part No 222011 H Fluid shutoff valve J Wall bracket K Universal pump Model 222051 L Suction kit M 55 gallon drum bung mount pump Model 222103 N Flu...

Page 5: ...ir inlet within easy reach from the pump Fluid drain valve N assists in relieving fluid pressure in the displacement pump hoses and dispensing valve Triggering the valve to relieve pressure may not be...

Page 6: ...icator provides automatic air motor lubrication A 250 psi 1 7 MPa 17 4 bar 1 4 inch npt f air motor lubrica tor is available from Graco Order Part No 110148 Air Regulator and Gauge C The air regulator...

Page 7: ...waste container 5 Use the air regulator C to control the pump speed and cycle rate Always use the lowest pressure needed to obtain the desired results This results in optimum system efficiency and re...

Page 8: ...d Check the springs 8 17 for wear or damage and replace as needed Pump speeds up or runs erratically Material viscosity is too high Reduce viscosity Reduce pump speed when running viscous materials Pu...

Page 9: ...remove the spring Check the spring for wear or damage and replace if needed 5 Use a strap wrench to unscrew the air cylinder 4 from the base 5 6 Unscrew the air piston assembly 15 from the pis ton rod...

Page 10: ...ump 685438 a Remove the washer 19c piston seal 19b and piston spacer 19d from the fluid piston b Remove the spacer o ring 19e from inside the piston spacer 19d c Lubricate and install the new spacer o...

Page 11: ...d outlet 21 intake valve 15c 15d 15a 15e 15b 15f 15g Apply sealant to threads of screw and torque to 10 to 14 in lbs 1 3 to 1 6 N m NOTE Use pliers and wrench only for loosening the piston assembly fr...

Page 12: ...21 19c 19b 19a 19c 19b 19e 19d 19a 13 12 11 28 31 32 30 Pump Models 222051 222103 222104 Pump Model 685438 Torque to 10 to 14 in lb 1 3 to 1 6 N m 1 Torque to 23 ft lb 31 2 N m 2 Torque to 85 ti 195...

Page 13: ...air valve includes 15a through 15g 1 15a 108357 O RING 1 15b 108358 O RING 3 15c 162729 PLATE air exhaust valve 1 15d 189210 PISTON 1 15e 181485 SPACER valve plate 1 15f 181487 PLATE valve 1 15g 2208...

Page 14: ...d diameter 1 375 inches 34 9 mm Stroke length 4 inches 101 mm Maximum temperature 180 F 82 C Sound Data dBa measurement taken 100 psi 0 7 MPa 7 bar air inlet pressure 40 cycles per minute per ISO Stan...

Page 15: ...Technical Specifications 307906ZAA 15 Dimension Drawing...

Page 16: ...tical line up to the intersection with selected fluid outlet pressure curve black 3 Follow left to scale and read fluid outlet pressure To find pump air consumption at a specific fluid flow and air pr...

Page 17: ...Notes 307906ZAA 17 Notes...

Page 18: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

Reviews: