Graco E-Flo iQ Dispense System Installation Manual Download Page 84

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Kits and Accessories

333586D

5. Remove the access cover from the CGM (DA).

Loosen the two screws (DB) and remove the CGM
(DC) from the base (DD) as shown in F

. 65.

6. Using the four 10-32 mounting screws included with

the kit, mount the base (DD) in the holes you drilled.

7. Reattach the CGM (DC) on the base (DD) with the

two screws (DB) that were removed in step 5.

8. Reattach the access cover (DA).

9. If using a Single iQ Ram Supply System:

a. If a CGM kit is not used, no changes are

necessary.

b. If a CGM kit is used, connect the 1.5m CAN

cable (122487) included in the CGM kit from
either port on the CGM (1 or 2) to port C2 on the
Power Junction Box (AJ). See F

. 63 and F

66.

10. If using a Tandem iQ Ram Supply System without a

CGM kit:

a. Disconnect the CAN cable from the ADM and

connect the cable to one end of the ADM splitter
(124654) included in the tandem kit.

b. Connect the 0.4m CAN cable (121266) included

in the tandem kit to the ADM.

c. Connect the other end of the 0.4m CAN cable

(121266) to the ADM splitter (124654).

d. On iQ Ram Supply Unit 1, ensure that the cable

is connected from the ADM splitter (124654) to
port C1 on the Power Junction Box. See F

66.

e. Connect the 5m CAN cable (124003) included

in the tandem kit to the ADM splitter (124654),
and connect the other end to Port C1 on the
Power Junction Box on iQ Ram Supply Unit 2.
See F

. 66.

11. If using a Tandem iQ Ram Supply System with a

CGM kit:

a. Disconnect the ADM cable connected to Port 1

on the Electric Driver on iQ Ram Supply Unit 1.
Connect the cable to Port 1 on the CGM. See
F

. 63.

b. Connect the 1.5m CAN cable (122487) included

in the CGM kit from Port 2 on the CGM to the
ADM splitter (124654). See F

. 63.

c. Connect the 0.4m CAN cable (121266) included

in the tandem kit from one end of the ADM
splitter to port C1 on the Power Junction Box on
either iQ Ram Supply Unit. See F

. 66.

d. Connect the 5m CAN cable (124003) included

in the tandem kit from the other end of the ADM
splitter to port C1 on the Power Junction Box on
the other iQ Ram Supply Unit. See F

. 66.

NOTE:

Longer CAN cables, if required, are available

from Graco. See

CAN Cables

on page 78.

. 65: Disassembling the CGM

. 66: Power Junction Box Port Locations

Summary of Contents for E-Flo iQ Dispense System

Page 1: ...high viscosity fluids For professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 4 for system component information Important Safety Instructions Read all warnings and instructions in this manual and in related manuals before using the equipment Save all instructions ...

Page 2: ...eated Systems 35 Check Sensor Resistance 35 Check Heater Resistance 35 Pressure Relief Procedure 37 Shutdown and Care of the Pump 39 Change Drums 39 Maintenance 41 Driver Maintenance 41 Platen Maintenance 42 Recycling and Disposal 43 End of Product Life 43 Troubleshooting 44 Supply Systems Troubleshooting 44 Heat Control Box Troubleshooting 45 Platen Valve Kit Troubleshooting 45 Repair 46 Disconne...

Page 3: ...01 Graco Standard Warranty 102 Graco Information 102 Related Manuals Related Manuals in English Manual in English Description 333587 E Flo iQ Supply System Operation 312375 Check Mate Displacement Pumps Instructions Parts 312468 200 cc Check Mate Displacement Pump Repair Parts 312374 Air Controls Instructions Parts 312491 Pump Fluid Purge Kit Instructions Parts 312492 Drum Roller Kit Instructions ...

Page 4: ...ize Drum Size Pump Material Seal Material Fieldbus Option EQC E Flo iQ System Revision S Single H Heated Y Yes A 3 in 20 L 5 Gal CS EPDM A Ether Net IP Hose Options for Tandem Hoses Dig its 10 13 and Supply Hoses Dig its 14 17 See Hose Options on page 6 Valve Options See the iQ Dispense Valves Instruc tions Parts manual for valve model options T Tan dem A Ambient B 3 in 20 L 5 Gal CS Neo prene B P...

Page 5: ...s Platen and Seal Options Interface Options Size Pump Material Heated Ambient Name Size Drum Size Style Platen Size Platen Material Seal Material Wiper Heated Ambient Interface EZ Electric Supply System C1 200cc CS Ambient 1 D60 3 in 20 L 5 Gal Ambient 1 20 L 5 Gal CST AL Neoprene Single Ring Ambient 2 ADM C2 200cc CS Heated 70 C 2 D200 3 in 200 L 55 Gal Ambient 2 20 L 5 Gal CST AL Neoprene Single...

Page 6: ...bar at 213 F 400 F 101 C 204 C 05 19M405 10 5 8 in 15 9 mm 10 ft Heated 06 19M406 10 5 8 in 15 9 mm 15 ft Heated 07 19M407 10 5 8 in 15 9 mm 20 ft Heated 08 19M408 10 5 8 in 15 9 mm 25 ft Heated 11 19M411 12 3 4 in 19 0 mm 6 ft Heated 12 19M412 12 3 4 in 19 0 mm 10 ft Heated 13 19M413 12 3 4 in 19 0 mm 15 ft Heated 14 19M414 12 3 4 in 19 0 mm 20 ft Heated 15 19M415 12 3 4 in 19 0 mm 25 ft Heated 1...

Page 7: ...dispensing system design the material being pumped and the flow rate the dynamic pressure will not reach the rated working stall pressure of the system Pump Working Stall Pressure Max Dynamic Run Pressure Lower Size psi bar MPa psi bar MPa Check Mate 200CS CM 4 000 290 29 0 3 905 269 26 9 ...

Page 8: ...ing any cables and before servicing equipment This equipment must be grounded Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations WARNING SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious ...

Page 9: ...ell ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static sparking Ground all equipment in the work area See Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches ...

Page 10: ...on Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations SPLATTER HAZARD Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin During blow off of platen splatter may occur Use minimum ai...

Page 11: ...hose depending on the needs of the system Key A iQ Ram Supply Unit B iQ Dispense Valve C Supply Hose 1 D Supply Hose 2 E Ram Supply System to Supply Hose 1 Fitting F Supply Hose 1 to Supply Hose 2 Fitting G Supply Hose 2 to Swivel Fitting H Swivel Fitting J Swivel to Valve Fitting Applies to heated hoses only FIG 1 Single E Flo iQ Dispense System A B C D E H G J F Circular Electrical Connection Sq...

Page 12: ... depending on the needs of the system Key A iQ Ram Supply Unit 1 B iQ Dispense Valve C Supply Hose 1 D Supply Hose 2 E Tandem Block to Supply Hose 1 Fitting F Supply Hose 1 to Supply Hose 2 Fitting G Supply Hose 2 to Swivel Fitting H Swivel Fitting J Swivel to Valve Fitting K iQ Ram Supply Unit 2 L Tandem Hose 1 M Tandem Hose 2 N Ram Supply Unit 1 to Tandem Hose 1 Fitting P Ram Supply Unit 2 to Ta...

Page 13: ...alve not supplied AT Air Filter not supplied AU Bleed Type Air Shutoff Valve required not supplied AV Level Sensors AW Outlet Pressure Transducer AX Heat Control Box AY Platen Valve Kit optional AZ Disconnect Switch see Power Disconnect on page 14 ZA Pump Heater ZB Recirculation Hose Parts on heated systems only NOTICE Always lift the iQ Ram Supply Unit at the proper lift locations see FIG 3 Do no...

Page 14: ... systems the Disconnect Switch AZ is located on the Power Junction Box AJ On heated systems the Disconnect Switch AZ is located on the Heat Control Box AX Heated systems also have a red and black Power junction Box Switch AK located on the Power Junction Box AJ The Power Junction Box Switch AK removes power to everything EXCEPT heat The Disconnect Switch AZ removes power to the entire system inclu...

Page 15: ...trols the Ram Assembly direction Exhaust Port with Muffler BD Blowoff Button BE turns the air on and off to push the Platen AD out of an empty drum Air Line Accessories See FIG 3 Air Line Drain Valve AS not supplied removes condensed water from air line Air Line Filter AT not supplied removes harm ful dirt and moisture from the compressed air sup ply Second Bleed type Air Valve AU required not sup...

Page 16: ... a selection Cancels the pump processes Exits a screen without saving changes CF Enter Select to update a field accept a selection or value acknowledge an event enter a screen and toggle selected items CG Lock Setup Toggles between Run screens and the iQ Menu CH Directional Keypad Navigate within a screen or to a new screen CJ Numeric Keypad Input numeric values CK Part Number Identification Label...

Page 17: ... Key EA Plate EB Wiper EC Heater Cover ED Cap Screws EF Bleed Stick EG Bleed Port EH Air Assist Body Check Valve EJ Wiper Plate under wiper EK O ring Seal not shown EL Platen Valve Port EM Platen Valve Cap FIG 7 Ambient Heated EF EC EB EJ ED EH EA EA EB EF EJ EH EG EG ED EL EL EM EM ...

Page 18: ...5 pin and to the pump solenoid valve M8 4 pin Port 4 Connects to port C4 on the Power Junction Box M12 8 pin and to the dispense valve solenoid M8 4 pin Port 5 Connects to the pump pressure transducer Port 6 Connects to the valve pressure transducer FIG 8 Port 1 Port 2 Port 4 Port 6 Port 3 Port 5 Port 3 Connection Port 4 Connection Pump Solenoid Valve M8 4 pin Power Junction Box Port C3 M12 5 pin ...

Page 19: ... 4 pin Power Junction Box Port C3 M12 5 pin Tandem Block Robot Controller Splitter M12 8 pin Tandem Block Solenoid Splitter M8 4 pin Tandem Block To Robot Controller To Dispense Valve Solenoid To Driver Port 6 To Power Junction Box Port C4 Robot Controller Splitter M12 8 pin To Power Junction Box Port C4 Solenoid Splitter M8 4 pin Pressure Transducer Port 2 ...

Page 20: ...er Junction Box M12 5 pin and to the platen valve solenoid M8 4 pin Port 4 Connects to port C4 on the Power Junction Box and to the Tandem Block R solenoid splitter M8 4 pin Port 5 Connects to the pump pressure transducer Port 6 Connects to the valve pressure transducer splitter on the Tandem Block R FIG 10 Communication Connections A K ADM C1 Cable from Tandem Block Splitter from Tandem Block ...

Page 21: ...e from the empty level sensor EL 3 Mount the low level sensor LL on the mounting bracket 4 Connect the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labeled EMPTY to the empty level sensor EL 6 Connect the splitter cable SP lead labeled LOW to the low level sensor LL 7 Raise lower the low level sensor LL to the desired position to activate the sensor 8...

Page 22: ...ort to ADM C2 GCA CAN Port to CGM C3 Low and Empty Level Sensor Input C4 Discrete Integration Cable C5 Heated Hose Accessory Connec tion C6 Heated Pump Connection C7 Heated Platen Connection AK Power Junction Box Switch AZ Disconnect Switch AMZ Auto Multi Zone FIG 11 C1 C2 C3 C4 Ambient Heated C1 C2 C3 C4 C5 C6 C7 AK AZ AZ AMZ ...

Page 23: ... Pump C7 Port 5 Platen AK Power Junction Box Switch same as Single Ram on page 22 AZ Disconnect Switch same as Single Ram on page 22 AMZ Auto Multi Zone iQ Ram Supply Unit 2 Key C1 GCA CAN Port to ADM splitter cable on Tandem Block R using the supplied CAN cable 124003 C2 GCA CAN Port to CGM C3 Low and Empty Level Sensor Input C4 Discrete Integration Cable to robot splitter cable on Tan dem Block ...

Page 24: ...upply Unit from its crate Attach a lifting sling at the proper lift locations see FIG 3 Lift off of the pallet using a crane or a forklift To properly locate and anchor the iQ Ram Supply Unit A see Dimensions on page 91 NOTE The lift ring on the Driver AB is only to be used for replacing the Driver Do not use it to lift the entire system Position the Ram Assembly AA so the Driver AB Power Junction...

Page 25: ...art of the dispense valve firmly to the side of a grounded metal pail then trigger the valve Power Requirements Each iQ Ram Supply Unit requires a dedicated circuit protected with a circuit breaker For Ambient Systems For Heated Systems Connect Power Ambient Systems 1 Turn the Disconnect Switch AZ OFF 2 Cut power cord wires to the following lengths Ground wire 6 5 inches 16 5 cm Power wires 3 0 in...

Page 26: ...n the Heat Control Box Disconnect Switch AZ OFF 2 Loosen the screws and remove the cover 350 on the Heat Control Box AX 3 Insert the electrical cord through the electrical enclosure strain relief bushing SR 4 Attach insulated ferrules to the end of each wire 5 Connect the ground wire to the ground stud GS 6 Connect power wires to the Heat Control Box Dis connect Switch AZ as shown below NOTE Use a...

Page 27: ... each of capscrews lock washers not shown and drum stops 1 Locate the correct set of mounting holes on the Ram Assembly base See FIG 19 2 Using the capscrews and lock washers attach the drum stops to the Ram Assembly base FIG 18 Drum Stop Installation Drum Stops Capscrews FIG 19 Ram Base 55 gal 200 L 30 gal 115 L 8 gal 30 L 5 gal 20 L D200 and D200s Base D60 Base 8 gal 30 L 5 gal 20 L 60 gal 16 L ...

Page 28: ... filled with oil The temporary unvented cap prevents oil leaks during shipment Replace this temporary cap with the vented oil cap supplied with the equipment before use NOTE Prior to use check oil level Oil level should be half way up the sight glass FIG 20 Unvented and Vented Oil Caps Unvented Cap Vented Cap Sight Glass ...

Page 29: ... on flushing the pump and connecting hoses NOTE To ensure the best crossover performance with an E Flo iQ Tandem System Tandem Hose 1 and Tandem Hose 2 must be the same inner diameter and length 1 Follow the Pressure Relief Procedure on page 37 2 If using a Single iQ Ram Supply System connect the Ram Supply System to Supply Hose 1 Fitting E to the check valve on the iQ Ram Supply Unit A 3 If using...

Page 30: ... using heated hoses make sure the electrical connections of each hose are oriented correctly with the circular electrical connector facing the Ram See FIG 1 on page 11 for proper hose orientation on the system 7 Connect the Supply Hose 2 to Swivel Fitting G to the Swivel Fitting H 8 Connect the Swivel to Valve Fitting J to the Dispense Valve B as shown in FIG 26 9 Connect the Swivel Fitting H to t...

Page 31: ...Driver Communication Connections for Tandem Rams on page 19 b Connect one male end of the M12 5 pin splitter on the tandem block to Port 6 on the Elecrtic Driver AB Connect one cable to each Ram Solenoid 3 If using a Single iQ Ram Supply System a Connect the solenoid valve cable VC to Port 4 on the Electric Driver AB See Electric Driver Communication Connections for Single Rams on page 18 b Connec...

Page 32: ... 2 circular electrical connection to Power Junction Box port C6 using the included extension cable d If using Supply Hose 2 connect the valve electrical connection to Supply Hose 2 square electrical connection 8 If using a Tandem iQ Ram Supply System a Connect Tandem Hose 1 circular electrical connection to Power Junction Box port C5 on iQ Ram Supply Unit 1 b Connect Tandem Hose 2 circular electri...

Page 33: ...ue frequently after initial start up and periodically after the first week of produc tion Maintaining proper Wet Cup torque is important to extending seal life NOTE MaxLife pumps use a special u cup throat seal that is non adjustable and does not require periodic torquing 1 Follow the Pressure Relief Procedure on page 37 2 Torque the Wet Cup AN 95 115 ft lbs 128 155 N m using the packing nut wrenc...

Page 34: ... crimp hose Do not twist hose Use proper length hose Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminating the fluid with oil flush the equipment with a compatible solvent before using the equipment See the E Flo iQ Supply System Operation manual for information about flushing the equipment See Related...

Page 35: ... with the ranges listed in Table 1 Sen sors on page 36 Check Heater Resistance NOTE Instructions for checking heater resistance applies to heated systems only 1 Turn the Power Junction Box Switch AK and the Disconnect Switch AZ OFF 2 Make electrical resistance checks for the compo nents 3 Replace any parts whose resistance readings do not comply with the ranges listed in Table 1 Sen sors on page 3...

Page 36: ...ory 1 100 M K See accessory manual See accessory manual 2 3 Heated Hose 100 G K See hose manual See hose manual 4 Heated Accessory 2 100 M K See accessory manual See accessory manual 3 5 Heated Hose 100 G K See hose manual See hose manual 6 Heated Accessory 3 100 M K See accessory manual See accessory manual 4 7 Not Used NA NA NA NA 8 Pump 1000 M K 37 C D 5 9 5 gallon platen 100 M K 80 C D 55 gall...

Page 37: ... the soft key for Valve Depressurization Then press the soft key to open the iQ Dispense Valve B allowing the system to depressurize 3 The current pump pressure and current dispense valve pressure show the progress of the depressurization on the Run screen 4 When all of the pressure has been relieved in the system press the soft key to close the iQ Dispense Valve B 5 Press the soft key to exit the...

Page 38: ...ain 9 If you suspect the dispense valve is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the hose end coupling to relieve pressure gradually b Loosen the coupling completely c Clear the obstruction in the tip nozzle of the valve 10 Close the Main Air Slider Valve BA 11 Set the Ram Director Valve BC to DOWN The Ram AA will slowly drop 12 Once the Ram AA is completely dow...

Page 39: ...d valve prevents air from reaching the underside of the plate to assist in raising it from the pail See FIG 38 on page 42 1 Turn off power to the Electric Driver AB a If using an ambient Single Ram Supply System turn the red Disconnect Switch AZ OFF See FIG 35 b If using a heated Single Ram Supply System turn the black Power Junction Box Switch AK OFF See FIG 35 c If using an ambient Tandem Ram Su...

Page 40: ... Button BE until the Platen is completely out of the drum 5 Release the Blowoff Button BE and allow the Ram to rise to its full height 6 Remove the empty drum FIG 35 Power Disconnect AK AZ Heated System AZ Ambient System Excessive air pressure in the material drum could cause the drum to rupture causing serious injury The Platen must be free to move out of the drum Never use drum blowoff air with ...

Page 41: ...l is near the halfway point of the sight glass The oil capacity is approximately 1 0 1 2 quarts 0 9 1 1 liters Do not overfill 6 Reinstall the fill cap Check Oil Level See FIG 37 below Check the oil level in the sight glass on a regular basis The oil level should be near the half way point of the sight glass when the Driver AB is not running If the oil is low open the fill cap and add Graco Part N...

Page 42: ...ue Remove and Reinstall Wipers Remove Platen Wipers NOTE Five gallon Platens have a single Wiper that must be removed and 55 gallon Platens have a top and bottom Wiper that must be removed 1 Follow the Pressure Relief Procedure on page 37 2 If using an ambient system turn the Disconnect Switch AZ OFF If using a heated system turn the Power Junction Box Switch AK and the Disconnect Switch AZ OFF 3 ...

Page 43: ...e Wiper into the groove 5 Lubricate the outside of the Wiper with lubricant compatible with the material being pumped Check with the material supplier Recycling and Disposal End of Product Life At the end of the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure Drain and dispose of fluids according to applicable regulations Refer to the ma...

Page 44: ... See Ram Supply Unit Repair on page 53 Hand valve closed or clogged Open clear Ram raises and lowers too fast Air pressure is too high Decrease Air leaks around cylinder rod Worn rod seal Replace See Ram Supply Unit Repair on page 53 Fluid squeezes past ram plate wip ers Air pressure too high Decrease Worn or damaged wipers Replace See Remove and Rein stall Wipers on page 42 Pump will not prime pr...

Page 45: ...e Verify incoming voltage is 200V L N or 240V L C Insufficient power supplied to sys tem Connect system to a power supply capable of maximum power per sys tem specification All changes must be performed by a qualified electri cian Zone Types set up incorrectly Ensure Zone Types are set up cor rectly in the ADM Open heater Verify resistance of heaters See Check Heater Resistance on page 35 Problem ...

Page 46: ...m Supply System turn the red Disconnect Switch AZ OFF c If using an ambient Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only d If using a heated Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only 3 Remove four hex screws 426 four clamps 427 and washers 425 4 Carefully pull Pu...

Page 47: ...m Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only d If using a heated Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only 3 Loosen two 5 16 in screws 462 from Platen AD 4 Carefully pull Pump away to prevent damage to Pump inlet If using a Pump with an intake adapter remove screws 47...

Page 48: ...g the Displacement Pump AC depends on which Driver AB and Platen AD the unit uses Find your Ram Assembly AA Driver AB and Platen AD below to remove the Displacement Pump AC Refer to your Displacement Pump manual to repair the Displacement Pump If the Driver does not require servicing leave it attached to its mounting If the Driver does need to be removed see Remove Driver on page 50 D200 3 in and ...

Page 49: ...lift out the Displacement Pump AC D60 3 in Dual Post Ram Supply Units 1 Follow the Pressure Relief Procedure on page 37 2 Turn off power to the ram a If using an ambient Single Ram Supply System turn the red Disconnect Switch AZ OFF b If using a heated Single Ram Supply System turn the red Disconnect Switch AZ OFF c If using an ambient Tandem Ram Supply System turn the red Disconnect Switch AZ OFF...

Page 50: ...n AD 2 Insert Displacement Pump AC on Platen AD Fol low Connect Platen steps on page 48 3 See Reconnect Displacement Pump in your Pump packages manual Remove Driver 1 Follow the Pressure Relief Procedure on page 37 2 Turn off power to the Ram a If using an ambient Single Ram Supply System turn the red Disconnect Switch AZ OFF b If using a heated Single Ram Supply System turn the red Disconnect Swi...

Page 51: ... units Attach a secure hoist to the driver lift ring Loosen nut 125 below crossbar Use wrench to hold lift ring adapter 127 in place and loosen threaded rod 126 above crossbar with another wrench See FIG 48 b D60 3 in ram supply units Remove screws 255 and washers 256 from mounting plate 259 Using a secure hoist lift the Driver AB from the mounting plate 259 See FIG 49 FIG 46 FIG 47 HC CG AB FIG 4...

Page 52: ...t 125 below crossbar to 25 ft lb 34 N m maximum d Tighten nut 125 above crossbar to lock Driver AB in place 2 Connect power to the Driver AB Follow a e of step 4 on page 50 in reverse 3 If using an ambient system turn the Disconnect Switch AZ ON If using a heated system turn the Power Junction Box Switch AK and the Disconnect Switch AZ ON D60 3 in Dual Post Supply Unit 1 Using a secure hoist attac...

Page 53: ...pping the ring tab with a pair of pliers and rotating the ring out of its groove 7 Remove snap ring 134 and rod wiper 133 8 Remove guide sleeve 135 by sliding it off of rod 132 Four 1 4 in 20 holes are provided to ease removal of the guide sleeve 9 Inspect parts for wear or damage Assemble Piston Rod Seal 1 Install new o rings 137 142 rod wiper 133 and snap ring 134 Lubricate packings with o ring ...

Page 54: ...iston 141 3 Slide guide sleeve 135 onto piston rod 132 4 Install retaining ring 134 and tie bar 219 Perform steps to Disassemble Ram Piston in reverse order D200 and D60 3 in Ram Piston Rods Always service both cylinders at the same time When you service the piston rod always install new o rings in the piston rod seal and Ram piston Disassemble Piston Rod Seal and Bearing 1 Follow the Pressure Rel...

Page 55: ...261 246 down so piston rod will not be bent Remove nut 125 washer 124 piston 247 outer o ring 245 and inner o ring 239 3 Inspect parts for wear or damage Replace as nec essary Assemble Ram Piston 1 Install new o rings 245 239 and lubricate piston 247 and o rings 2 Apply medium strength thread sealant Install piston 247 washer 124 and nut 125 on piston rod 261 246 3 Carefully insert piston 247 into...

Page 56: ...and remove the door 350 on the Heat Control Box AX 3 Remove the AMZ a Disconnect the heated electrical connections from the back of the AMZ DANGER SEVERE ELECTRIC SHOCK HAZARD This equipment can be powered by more than 240 V Contact with this voltage will cause death or serious injury Turn the Power Junction Box Switch AK and the Disconnect Switch AZ OFF before disconnecting any cables and before ...

Page 57: ... AF from the bracket 114 See Parts on page 59 4 Install the new ADM AF into the bracket 114 5 Connect the cable to the bottom of the new ADM AF Replace Power Supply NOTE Instructions for replacing the power supply applies to heated systems only 1 Turn the Heat Control Box Disconnect Switch AZ OFF 2 Loosen the screws and remove the door 350 on the Heat Control Box AX 3 Disconnect the power supply h...

Page 58: ... Heat Control Box door 350 3 Unscrew the spring loaded fuse holder to open it The fuse can be easily removed by hand 4 Install the new fuse 5 Reconnect and tighten the fuse holder 6 Install the Heat Control Box Door 350 FIG 58 NOTICE To prevent damage to the AMZ circuit board use only 5 x 20 mm 10 Amp AC fast acting fuses Fast acting fuses are required for short circuit protection Open Here ...

Page 59: ...107 108 108 107 108 104 101 110 131 115 124 105 126 125 123 122 134 133 134 142 137 135 136 132 116 130 111 138 139 138 141 140 137 131 117 119 118 106 131 121 219 143 144 Detail B 107 108 265 264 262 263 107 108 145 146 NOTE If using a tandem system the ADM is only included with the iQ Ram Supply Unit 1 A 107 267 ...

Page 60: ...st 1 121 15M531 ROD follower 2 122 101015 WASHER lock 2 123 C19187 NUT 2 124 101533 WASHER spring lock 2 125 101535 NUT 2 126 15J992 ROD threaded 1 127 15J991 ADAPTER lift ring 1 128 15J993 RING lift plate 1 129 LUBRICANT anti seize 1 130 196548 LABEL caution 1 131 15J074 LABEL safety crush pinch 3 132 C32401 ROD 2 133 C03043 RING snap 2 134 C31001 WIPER rod 2 135 617414 SLEEVE guide 2 136 C32409 ...

Page 61: ...8 107 108 131 101 115 104 125 124 239 247 245 220 201 213 107 116 130 224 225 107 108 205 217 226 246 244 241 238 242 243 240 245 218 125 124 219 105 126 125 208 252 106 223 117 119 118 143 144 107 108 Detail B 107 108 265 264 262 263 145 146 NOTE If using a tandem system the ADM is only included with the iQ Ram Supply Unit 1 A 267 ...

Page 62: ...fety crush pinch 4 143 RAM D60 electric driver heat 144 15G303 LABEL warning electrical 1 145 CONTROL box heat 1 146 17J476 LABEL safety warning 1 201 100014 SCREW 4 205 108050 WASHER lock spring 6 208 189559 CAP end 2 213 100015 NUT 4 217 121518 SCREW 6 218 127510 RING retaining internal 2 219 167646 BEAM tie 1 220 RAM weldment 3 1 221 255296 BRACKET mounted painted 1 223 128863 FITTING elbow 2 2...

Page 63: ...08 103 113 102 109 223 112 254 125 106 223 258 257 117 119 118 259 261 244 218 245 240 243 242 238 241 125 124 239 247 245 266 Detail B 107 108 265 264 262 263 114 221 260 256 255 226 201 107 213 224 130 116 205 217 225 107 108 143 144 145 146 NOTE If using a tandem system the ADM is only included with the iQ Ram Supply Unit 1 A 268 ...

Page 64: ...LABEL safety warning 1 201 100014 SCREW 4 205 108050 WASHER lock spring 6 213 100015 NU 4 217 121518 SCREW 6 218 127510 RING retaining internal 2 221 255296 BRACKET mounted painted 1 223 128863 128863FITTING elbow 2 224 BRACKET mounting btm 1 225 BRACKET mounting acc box 1 226 BRACKET mounting ram 1 234 LUBRICANT grease 1 235 LUBRICANT oil 1 237 SEALANT thread med strength 1 238 BEARING ram end ca...

Page 65: ... 304 128 126 127 304 304 305 305 Note See page 59 for kit configuration table Ref Part Description Qty 301 15M531 ROD platen 2 302 101015 WASHER lock 2 303 C19187 NUT 2 304 101533 WASHER spring lock 2 305 101535 NUT 2 126 ROD threaded 1 127 15J991 ADAPTER lift ring 1 128 15J993 RING lift plate 1 ...

Page 66: ...60 Pump Mount for 5 Gallon 20 Liter Platen 308 307 306 309 310 Ref Part Description Qty 306 BRACKET shelf NXT3400 and NXT6500 1 307 101533 WASHER spring lock 2 308 101535 NUT 2 309 100133 WASHER lock 4 310 C38372 SCREW 4 ...

Page 67: ... 362 362 363 369 370 371 363 377 376 Ref Part Description Qty 361 15M298 ROD tie bar shelf 2 362 101533 WASHER lock 4 363 101535 NUT hex 4 364 BRACKET shelf 1 365 100133 WASHER lock 4 366 SCREW cap hex hd 4 367 ROD threaded 1 368 ADAPTER lift ring 1 369 RING lift plate 1 ...

Page 68: ...11 BRACKET cable track mount painted 1 312 121612 CONNECTOR thru M12 mxf 3 313 CONNECTOR thru M12 mxf 8 pin 1 314 JUNCTION BOX assembly e drive painted 1 315 120993 NUT 2 316 108787 SCREW 2 317 16K918 LABEL power in branch circuit 1 318 COVER assy j box e drive paint 1 319 114185 SCREW 6 320 123967 KNOB disconnect operator 1 321 123970 SWITCH disconnect 40A 1 322 121171 GRIP cord 1 130 196548 LABE...

Page 69: ...8 SCREW 5 311 BRACKET cable track mount painted 1 312 121612 CONNECTOR thru M12 mxf 3 313 CONNECTOR thru M12 mxf 8 pin 1 314 JUNCTION BOX assembly e drive painted 1 315 120993 NUT 2 316 108787 SCREW 2 317 16K918 LABEL power in branch circuit 1 318 COVER assy j box e drive paint 1 319 114185 SCREW 6 320 123967 KNOB disconnect operator 1 321 123970 SWITCH disconnect 40A 1 130 196548 LABEL caution 1 ...

Page 70: ...0 5 336 112776 WASHER plain 2 454 110911 NUT 4 338 126453 POWER SUPPLY 24V 4 339 SWITCH disconnect 40A 1 320 123967 KNOB disconnect operator 1 144 15G303 LABEL warning electrical 1 342 25R652 HARNESS heat control 1 343 HARNESS power heat 1 344 HARNESS 24V heat 1 345 HARNESS ground heat 1 346 121000 CABLE can female female 0 5m 1 347 HARNESS power incoming 1 441 111307 WASHER lock external 5 348 16...

Page 71: ...SEAL wiper drum 55 gal neo prene for 255664 only 2 255653 SEAL wiper drum 55 gal EPDM for 255663 and 255662 only 2 414 PLATE ram 55 gal for 255664 and 255663 only 1 PLATE ram 55 gal PTFE 1 416 122056 VALVE check 1 4 for 255662 and 255663 only 1 501867 VALVE check 5 8 for 255664 only 1 417 17E556 FITTING TUBE quick disconnect 1 421 ADAPTER for 255663 255664 and 25N344 1 16W974 ADAPTER for 255662 on...

Page 72: ...Double Wiper Assemblies Ambient 25R536 and 25R537 Heated 25R534 and 25R535 458 457 453 434 454 436 435 434 455 433 432 440 439 442 441 437 453 438 429 450 449 456 452 451 430 447 445 446 444 431 455 448 456 452 451 447 450 449 429 430 447 446 445 444 431 459 460 ...

Page 73: ...r 5 gallon neo prene 1 25R656 SEAL drum wiper 5 gallon EPDM 1 447 113504 NUT 8 448 100057 SCREW 2 449 122056 VALVE check 1 450 17E556 FITTING elbow 90 1 451 100840 FITTING elbow street 1 452 121310 FITTING connector 1 453 COVER wiper 5 gallon heated painted 1 454 110911 NUT 1 455 257697 HANDLE bleed SST assembly 1 456 123140 FITTING 1 457 132371 SCREW 4 458 109482 PACKING o ring 1 459 15K616 LABEL...

Page 74: ...and Double Wiper Assemblies Ambient 26B211 Heated 26B210 459 460 447 474 472 473 470 471 469 436 465 450 449 456 452 451 448 432 463 436 464 454 442 441 441 441 441 468 466 447 461 430 462 447 476 469 470 471 472 473 475 452 456 450 449 461 448 462 447 430 451 ...

Page 75: ...eck 1 450 17E556 FITTING elbow 90 deg 1 451 100840 FITTING elbow street 1 452 121310 FITTING connector NPT x JIC 1 456 123140 FITTING CAP 1 2 JIC cs 1 474 26B207 COVER wiper 60L heated 1 460 189930 LABEL caution 1 459 15K616 LABEL caution 1 454 110911 NUT hex 1 476 15W035 HANDLE bleed stainless steel assembly 1 458 109482 PACKING o ring 1 477 070408 SEALANT pipe stainless steel 1 478 070268 LUBRIC...

Page 76: ... inlet 25R848 only 1 476 LUBRICANT thermal 1 477 BRACKET mounting cables 1 478 126496 CONNECTOR thru M12 1 479 15N045 HARNESS splitter M12 1 480 128911 CONNECTOR thru M8 1 481 15N047 HARNESS splitter M8 1 482 CONNECTOR thru M12 1 483 15N046 HARNESS splitter M12 1 484 127047 SCREW 2 485 189930 LABEL caution 1 486 15K616 LABEL caution 1 487 BLANK label kit 1 488 ARTWORK identification block 1 489 12...

Page 77: ... Connect the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labeled EMPTY to the empty level sensor EL 6 Connect the splitter cable SP lead labeled LOW to the low level sensor LL 7 Raise lower the low level sensor LL to the desired position to activate the sensor 8 See the E Flo iQ Supply System Operation manual to set up the low level sensor 200 Liter ...

Page 78: ...ition Clamp Set for D200 Ram Supply Units 206537 Includes two clamps Drum Position Clamp for D200S Ram Supply Units Order quantity 2 of C32463 CAN Cables The following CAN cables and splitter are available for use with E Flo SP electric pumps Ref Part Description Qty 551 SUPPORT stand 1 552 CAP PLUG vinyl 1 553 BASE mounting 1 554 C30021 BOLT u 2 555 100023 WASHER flat 4 556 100133 WASHER lock 4 5...

Page 79: ...h 25R662 HARNESS heat platen pump 3 0 m 25R663 HARNESS heat platen pump 3 7 m 25R664 HARNESS heat platen pump 4 3 m 25R665 HARNESS heat platen pump 4 9 m Part Description Length 124943 CABLE M12 5 pin 1 0 m 122497 CABLE M12 5 pin 2 0 m 124409 CABLE M12 5 pin 3 0 m 17H363 CABLE M12 5 pin 7 5 m 132457 CABLE M12 5 pin 10 0 m 17H364 CABLE M12 5 pin 16 1 m Part Description Length 132458 CABLE M8 4pin 1...

Page 80: ... m 15M669 15N034 Hose Connections Part Number Working Pressure Supply Hose 1 Supply Hose 2 25R319 4500 psi 31 MPa 310 bar 10 NA 25R320 5000 psi 34 5 MPa 345 bar 12 NA 25R321 4500 psi 31 MPa 310 bar 16 NA 25R322 4500 psi 31 MPa 310 bar 10 10 25R323 5000 psi 34 5 MPa 345 bar 12 12 25R324 5000 psi 34 5 MPa 345 bar 12 10 25R325 4000 psi 28 MPa 276 bar 16 16 25R326 4000 psi 28 MPa 276 bar 16 12 Hose Co...

Page 81: ... watt 2 502 18B862 HOLDER rtd overtemp 1 503 16K094 SWITCH overtemp horizontal 1 504 103181 WASHER 2 505 104714 SCREW 2 506 102273 SCREW 1 507 C31012 CLAMP 1 508 25R660 HARNESS heater pump rtd over temp 1 509 HARNESS ground 2 510 HARNESS heater pump 1 1 511 HARNESS heater pump 2 1 512 116343 SCREW 1 513 111307 WASHER 7 514 100166 NUT 2 515 15W706 ENCLOSURE pump front 1 516 25R658 COVER enclosure p...

Page 82: ...n Qty 521 25R666 HARNESS heat wiper 55 gallon 1 522 CONDUCTOR block heater 2 523 STUD 6 524 WASHER flat 6 525 WASHER lock 6 526 100015 NUT 6 527 15B137 SWITCH over temperature 1 528 103181 WASHER 2 529 124131 SCREW 2 530 WASHER 1 531 117026 SCREW 1 532 HARNESS ground 14awg 18 long 1 533 WASHER 7 534 116343 SCREW 1 535 COVER platen heated rear 1 536 COVER platen front assy 1 537 FASTENER platen cov...

Page 83: ...IG 63 CGM CAN Connections Part Number Description Heat Option 26B169 CGM Kit EtherNet IP Heated 26B170 CGM Kit DeviceNet Heated 26B171 CGM Kit PROFINET Heated 26B172 CGM Kit PROFIBUS Heated 26B173 CGM Kit EtherNet IP Ambient 26B174 CGM Kit DeviceNet Ambient 26B175 CGM Kit PROFINET Ambient 26B176 CGM Kit PROFIBUS Ambient CAN Port 1 CAN Port 2 All electrical wiring must be done by a qualified elec t...

Page 84: ... 124654 d On iQ Ram Supply Unit 1 ensure that the cable is connected from the ADM splitter 124654 to port C1 on the Power Junction Box See FIG 66 e Connect the 5m CAN cable 124003 included in the tandem kit to the ADM splitter 124654 and connect the other end to Port C1 on the Power Junction Box on iQ Ram Supply Unit 2 See FIG 66 11 If using a Tandem iQ Ram Supply System with a CGM kit a Disconnec...

Page 85: ...to the Graco Control Architecture Module Pro gramming manual for step by step instructions on how to update the software version of GCA mod ules See Related Manuals on page 3 15 Refer to the E Flo iQ Supply System Operation manual for details regarding the fieldbus pinout setup and to perform the setup procedure to config ure the fieldbus See Related Manuals on page 3 FIG 67 CGM Fieldbus Connectio...

Page 86: ...tape install the 1 4 NPT x 1 2 NPT adapter 605 into the 1 2 NPT tee fitting 606 See FIG 68 6 Install the platen valve 601 onto the 1 4 NPT fitting 606 using the swivel fitting 604 then tighten 7 Install the recirculation hose 607 onto the platen valve 601 and tighten 8 Reconnect the pressure transducer to port 5 on the Electric Driver AB FIG 68 Platen Valve Kit 25R452 TF AE 606 605 601 602 603 604...

Page 87: ...12 connector that was originally connected to port 3 on the Electric Driver AB to the M12 connector on the harness 609 Connect the M8 4 pin connector to the solenoid on the platen valve 601 12 Remove the 1 4 NPT plug from the Integrated Air Controls AG See Integrated Air Controls AG on page 15 13 Insert the elbow fitting 611 into the Integrated Air Controls AG 14 Connect the nylon tube 610 to the ...

Page 88: ...ol amb 1 702 100721 PLUG pipe 1 703 121310 FITTING connector 1 704 156823 FITTING union swivel 1 705 162449 FITTING nipple 1 706 15R873 FITTING tee 1 707 C20487 FITTING nipple 1 708 801787 FITTING tee 1 709 100896 FITTING bushing pipe 1 710 17K616 FITTING nipple 1 711 123140 FITTING cap 1 712 SEALANT pipe sst 1 713 16D269 HOSE assy 1 714 HARNESS P20 1 715 054776 TUBE nylon round 1 716 116197 FITTI...

Page 89: ...ransducer to port 5 on the Electric Driver AB 9 Remove the Bleed Stick EF and Bleed Port EG and install the fittings 707 708 709 710 711 as shown in FIG 72 NOTE Do not install the recirculation hose 713 onto the platen valve fitting 703 until material has been loaded into the platen valve 701 See the E Flo iQ Operation manual for instructions to load material into the platen and platen valve 10 Un...

Page 90: ...Kits and Accessories 90 333586D 15 Connect the nylon tube 715 to the elbow fitting 716 and the platen valve 701 FIG 74 716 715 ...

Page 91: ...Dimensions 333586D 91 Dimensions E G E G E G D D F F C B C B C B D F D60 3 in Ram Supply System D200 3 in Ram Supply System D200s 6 in Ram Supply System ...

Page 92: ...438 Ram Height B 57 1448 70 1778 69 1753 Extended Ram Height C 89 2261 118 2997 125 3175 Base Depth D 20 508 25 635 25 635 Machine Width E 45 1143 52 1321 45 1143 Mounting Hole Depth F 14 356 21 533 23 584 Mounting Hole Width G 24 610 38 965 45 1143 Ram Weight lb kg D60 D200 D200s Ambient 451 6 204 8 593 6 269 3 869 6 394 4 Heated 501 6 227 5 643 6 291 9 919 6 417 1 ID ...

Page 93: ...ed fluid outlet pressure curve Follow left to the scale to read the fluid out pressure Calculate Electrical Power To calculate electrical power at a specific fluid flow gpm lpm use the following instructions and pump data chart 1 Refer to the desired flow along the bottom of the chart 2 Follow the vertical line up to the intersection with the selected electrical power curve Follow right to the sca...

Page 94: ...em design and material being pumped may produce different results 0 500 1000 1500 2000 2500 3000 750 1500 2250 3000 3750 4500 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS 2 3 MPX HQN MQN MP J2 XJUI IFDL BUF DD 1VNQ 0 0 0 8 1 5 3 0 3 8 4 5 10 3 103 5 2 52 0 0 0 15 5 155 20 7 207 25 9 259 31 0 310 Pressure WŽǁĞƌ ...

Page 95: ...Wiring Diagrams 333586D 95 Wiring Diagrams ...

Page 96: ...Wiring Diagrams 96 333586D ...

Page 97: ...Wiring Diagrams 333586D 97 ...

Page 98: ...Wiring Diagrams 98 333586D ...

Page 99: ...Wiring Diagrams 333586D 99 ...

Page 100: ... EPDM PTFE coated aluminum 6061 aluminum Buna Viton Zinc plated steel 316 stainless steel 17 4 stainless steel 25R537 5 gal 20 L Electroless nickel plated ductile iron EPDM PTFE coated aluminum 6061 aluminum Buna Viton Zinc plated steel 316 stainless steel 17 4 stainless steel 255319 55 gal 200 L 319 cast aluminum EPDM zinc plated carbon steel 316 stainless steel 17 4 stainless steel 255320 55 gal...

Page 101: ...Technical Specifications 333586D 101 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov ...

Page 102: ...e at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer ag...

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